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Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. Block Diagram of Breakout Prediction System The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP)，PROFIBUS-DP，CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software Online monitoring software for breakout prediction Offline query software for breakout prediction Data recovery and self-learning software packages Data acquisition and monitoring software The software package of mold thermal status display The functions of the system Real-time data acquisition, data analysis and judgment Automatic selection of steel grade’s alarm parameters Real-time dynamic picture monitoring Prediction alarm and information display of breakout signs Automatic deceleration after alarm Historical data storage and historical trend graph display Automatic report generation and printing Alarm prediction and pattern recognition of unknown steel grades by neural network Dynamic real-time temperature profile prediction Mould heat flow field display FIG 1：Typical process of mold breakout prediction The features of the system 1. Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components. 2. The system has strong adaptability and can meet the transformation of various structural continuous casting machines. 3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases. 4. The combination of artificial neural network and intelligent forecasting model improves the alarm accuracy of breakout forecasting. 5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing. 6. Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data. 7. Remote Web browsing can be achieved according to customer needs. 8. Can be seamlessly connected with MES-C220 mould expert system.

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Overview: In the steelmaking production process, the ladle is the key equipment for holding molten steel, secondary refining, and continuous pouring. In a modern steelmaking plant, refractory materials are required for converters, refining, and ladles. In the steelmaking process, ladle is the main equipment for using and consuming refractory materials. Improving the service life of ladles and reducing refractory consumption is the key technology for steelmaking plants to save costs and reduce energy consumption for green production. In order to ensure the orderly operation of the ladle, save the consumption of refractory materials, prolong the service life of the ladle, and ensure the safe operation of the ladle, Wuhan CenterRise M&C Engineering CO. developed and launched the LDT-N200 integrated management system for the ladle. Introduction: LDT-N200 ladle integrated management system integrates LDT-L200 ladle lining thickness gauge, TBP-S300 ladle, tundish baking temperature and leakage monitoring system, RFD -C100 metallurgical electronic positioning system, and also integrates SQL Server database and NeuralWare (American computer software company) neural network software NeuralWorks to realize intelligent and optimized management of ladles. LDT-L200 ladle lining thickness gauge uses a laser area array scanning sensor to accurately measure the real-time thickness of the ladle lining, calculate the lining loss, and predict the service life of the ladle. TBP-S300 ladle, tundish baking temperature and leakage monitoring system uses infrared thermal imaging camera and embedded armor wire system to comprehensively monitor and prevent ladle leakage. RFD-C100 metallurgical electronic positioning system installs RFID electronic tags on all ladles to realize full-time and full-space ladle positioning and tracking. LDT-S200 ladle optimization control and analysis software, based on SQL Server database, B/S network structure, realizes online management of ladles, and adopts BP neural network system to realize intelligent optimization control of ladles. LDT-N200 ladle integrated management system can realize ladle age management based on ladle lining data and neural network algorithm, safety process control of ladle turnover and use, full-time tracking management of steelmaking production and full-space tracking management of ladle use and provide optimal control and management of steelmaking production and ladle maintenance. Comprehensive ladle measurement and monitoring, ladle positioning and management, and data management and optimization enable the LDT-N200 ladle integrated management system to fully realize ladle entire process management, optimize the service life of ladles, and comprehensively reduce the cost of refractory materials. The features: Using a lining thickness gauge to measure the thickness of the ladle lining Using infrared thermal imaging camera/embedded armor wire to realize ladle leakage detection Using RFID/number plate recognition to realize the location management of ladles Ladle age management system based on overall tracking Overall (full-time full-space) ladle management system based on database Provide overall production scheduling data Using neural network to predict ladle service life based on big data Ladle Optimal Scheduling System based on database and ladle service life Increase the service life of ladle by 12%-20% Reduce the use of refractory materials more than 15% Realize orderly management of ladle baking Realize full space and full time domain control Reduce the costs of ladle management and maintenance Improve the efficiency of ladle turnover operation

Overview The continuous casting vibration type ladle slag detection device is used to detect the slag content of the ladle nozzle in the steelmaking continuous casting process, so as to improve the cleanliness of the tundish molten steel and obtain the best yield of the ladle molten steel. The device adopts the principle of vibration detection. The LAG-S200 continuous casting ladle slag automatic detection system is developed by Wuhan CenterRise M&C Engineering Co., Ltd. after many years of research with many scientific research institutes, and fully combined with the actual situation on site. It has a real field application value as a continuous casting ladle slag automatic detection system. The meaning of the system 1. Reduce the amount of tundish slag 2. Improve the purity of molten steel 3. Improve the life of the tundish 4. Reduce sliding nozzle erosion 5. Reduce nozzle blockage 6. Increase continuous pouring heats 7. Reduce the amount of residual steel in the ladle when high-quality steel is casting 8. Improve the yield of molten steel 9. Improve the quality of continuous casting billets In order to improve the purity of the molten steel in the tundish, and improve the quality of the casting billet, especially to improve the quality of the billet in the transition section, and reduce the amount of residual steel in the high-quality ladle, and prolong the life of the tundish lining, and increase the continuous casting heats, it’s necessary to detect and control the slag in the later stage of continuous casting ladle casting. The working principle The LAG-S200 continuous casting ladle slag automatic monitoring system detects the slag state during the pouring process by receiving the vibration signal of the mechanical operating arm of the ladle nozzle. In the process of molten steel pouring, when molten steel flows through the long nozzle and pours into the tundish, the molten steel impacts the wall of the long nozzle and causes the vibration of the mechanical operating arm used to support the long nozzle. Since the specific gravity of the steelmaking slag is less than half of the specific gravity of the molten steel, it floats on the surface of the molten steel, and the steelmaking slag appears when the molten steel is about to be all poured. At this time, due to the high viscosity and poor fluidity of light steelmaking slag, the impact force of the mixed flow of molten steel and steel slag on the wall of the long nozzle is quite different from that of pure molten steel. The system mainly monitors the ladle slag of the continuous casting by measuring and analyzing the vibration difference of the mechanical operating arm. The vibration signal is connected to the operation control unit of the system control cabinet through the front-stage conditioning and amplification module through the sensor installed in the middle of the operating rod. After processing, it is output to the industrial computer for operation and analysis. The slag signal detected by the system is output from the system control cabinet to the front-end control unit, and then control the alarm horn and alarm light to work, or issue an instruction to close the ladle nozzle. The features of the system (1) It is easy to install, basically no modification is made to the field equipment, and the installation and debugging work will not affect the normal production of the enterprise. (2) The detection accuracy is high, and the effective rate is greater than or equal to 95%. The threshold of slag volume is accurately set, the output control function is powerful. It has excellent performance in technical indicators such as the sensor service life and sensor usage times. (3) The sensor is installed at a position far away from the molten steel, and is cooled by a special refrigeration device for 24 hours. The outer layer adopts a composite protection structure, which has a long service life. (4) Adopt professional and targeted signal processing methods to obtain the vibration characteristic parameters of the ladle slag, and analyze, reason and judge the effective slag signal through the vibration signal database, which has a high accuracy of slag alarm. (5) The architecture is established based on the artificial intelligence network, which has the functions of self-learning and self-induction. (6) The equipment adopts a modular design. The failure of each module will not affect other parts, which ensure more reliable operation of the system and easy maintenance. (7) The alarm display device is used on site to visually indicate the flow state of molten steel and slag. When slag carryover strats, we can choose automatic mode or manual mode. In both modes, the system will give audible and visual alarm signals to remind on-site operators. (8) The system has a powerful database function. Including the comparison function for last two ladles of casting time record, the system automatically stores the running data, and generates a record file every day. (9) The system has the function of automatically controlling the ladle nozzle. The control unit is an auxiliary system of the system, which is interconnected with the ladle slag detection system to automatically control the opening of the ladle nozzle and realize the whole-process control of the liquid level of the molten steel in the tundish. The composition of the system The LAG-S200 slag detection system consists of: vibration detection sensor, pre-signal amplifier, slag detection operation unit, tundish liquid level control unit, on-site operation indication box, and process control cabinet. 1. Vibration detection sensor: It is installed on the robotic arm of the stopper to detect the vibration signal of the whole casting process of the ladle. 2. Pre-signal amplifier: Amplify, convert and transmit the weak vibration signal detected by the vibration detection sensor. 3. Slag detection operation unit: Analyze, judge and discriminate the vibration signal to realize the discrimination of all steel, mixed slag and full slag , and output the slag alarm signal. 4. Tundish liquid level control unit: Accept the control signal of the tundish nozzle and the ladle nozzle, and realize automatic or manual control to the ladle slag according to the requirements. 5. On-site operation instruction box: Provides man-machine exchange for slag alarm indication, fault indication, system activation mode selection, and control mode selection. 6. Process control cabinet, providing power management, displaying man-machine interface and setting management. The parameters of the system 1. The system controls the slag inclusion in molten steel with high precision and closes the nozzle in real time. 2. Improve the quality of steel, reduce defective products, and improve the yield. 3. The yield of molten steel is increased by 0.3%-0.5%. The nozzle can be automatically closed, so that the disadvantage of untimely manual response is overcome and less molten steel remains in the ladle. The threshold value of molten steel (slag threshold) is set by the user within a wide range. 4. No artificial factors are involved, high reliability, good repeatability or consistency. 5. The steelmaking slag does not pass through or rarely flows into the tundish, which increases the service life of the refractory material and the sliding nozzle. 6. Reduce the blockage of the tundish nozzle and increase the number of continuous pouring heats of the tundish.

Overview： Mold powder is mainly used in the continuous casting and steelmaking process, evenly sprinkled on the molten steel surface in the mold to lubricate, keep warm, prevent oxidation and absorb non-metallic inclusions. Mold powder is an indispensable auxiliary production material in the production process. In the process of evenly distributing the mold powder to the molten steel surface of the mold, the amount of mold powder should be controlled, and the thickness of the mold powder should be within a certain range. If the coverage thickness of the mold flux is too thin, it will cause no heat preservation, oxidation of molten steel, inclusions, cracks, large drawing resistance, steel leakage, etc. At the same time, the coverage thickness of mold flux should not be too thick, they can’t melt in time with too much mold powder, if the molten steel is churning, it is easy to get the mold powder into molten steel at this time, resulting in mold leakage. Therefore, the amount of mold powder must be controlled within a reasonable range. The detection and control of mold flux thickness is very important, especially for the steel plants which are strict with the steelmaking production process. The detection principle： The mold flux detection system developed by Wuhan CenterRise M&C Engineering CO., Ltd. uses the laser triangular sensor fixedly installed above the mold to obtain the height h1 by scanning the upper surface layer of mold flux with high-precision laser triangulation. When the laser measuring head is placed each time, the height h3 of the upper nozzle of the mold will be marked, and the system through the PLC system which is connected to the continuous casting machine through the network to introduce the height h1 of the mold liquid level. Through the calculation of three heights, we can get the thickness of mold powder H = 900-h1-(h3-h2)mm (900mm is the depth of mold). The features： The system adopts a high-precision laser triangulation distance meter, which can measure the thickness of the mold flux with high speed and high precision, and the accuracy can reach 1mm. The equipment is easy to install and use. When we are using, the laser rangefinding sensor can be placed directly above the mold without affecting production. The system can be interlocked with the automatic mold powder feeding system to automatically adjust the amount of mold powder, so as to automatically control the amount of mold powder within a reasonable range and realize intelligent automatic mold powder feeding. Non-contact measurement, the system only needs ventilation protection, simple and stable to use. The parameters： Measurement range：0-50mm Temperature measurement range: -20℃-700℃ Equipment installation distance：750mm System measurement accuracy：1mm Laser measurement accuracy: 0.1mm Frequency: 700-2000Hz Cooling method: air-cooled purging Installation method: rail sliding installation, can be slid out during maintenance Storage period: data can be stored for more than 2 years Communication method: Industrial Ethernet or Profibus-DP

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Overview： This product is a new type of mold copper plate surface detection equipment. The equipment adopts a high-precision and high-sensitivity laser ranging sensor, which scans the copper plate of the mould by scanning a laser line with a fixed width, and returns the measurement data in real time. After modeling and analyzing the data, the upper computer gives the wear data of the mold copper plate, as well as the data of surface cracks and surface flatness. The host computer software intuitively reflects the surface profile of the detected mold and thickness deviation and other data to the user in the form of data sheet, data curves and mold 3D model diagrams, providing a true and reliable theory for on-site operators to maintain the mold. The mold surface detection equipment is a high-precision instrument, which includes high-precision laser ranging sensors, two digital servomotors, encoders, horizontal sliding screws, vertical sliding screws, and calibration consoles, controllers and other components. The equipment has many advantages such as high accuracy, strong stability, convenient installation and strong observability. It is suitable for mold surface detection, surface flatness analysis, surface flaw detection, taper measurement, etc. It is also suitable for round billets, square billets, slabs, special-shaped billets, etc., widely used and powerful. The composition of the system： 1. The mold surface detection equipment is equipped with: data processing and display unit, horizontal motion mechanical power output unit, vertical mechanical power output unit, instrument motion control unit, laser measurement sensor, and instrument bracket. 2. Data processing and display unit: used for data acquisition and storage, system equipment control, parameter configuration, height display of the descent, start and stop control, etc. 3. Horizontal motion mechanical power output unit: the digital servo motor in the horizontal direction controls the sensor to move in the horizontal direction, so that the sensor can scan the horizontal inner cavity wall of the mold copper plate to detect data. 4. Vertical mechanical power output unit: the digital servo motor in the vertical direction controls the sensor to move in the vertical direction, so that the sensor can scan the vertical cavity wall of the mold copper plate to detect data. 5. Instrument motion control unit: It is used to control the motion scanning of the motor, and the running speed, running track, and control mode of the motor can be configured through parameter settings. 6. Laser measurement sensor: The laser displacement sensor adopts the principle of laser triangulation. The laser transmitter shoots the visible infrared laser to the surface of the measured object through the lens, and the laser reflected by the object passes through the receiver lens and is received by the internal line array image processing sensor. According to different distances, the corresponding positions of the light spots received on the line array sensor are also different. According to the angle of this reflection, the distance between the actual objects can be calculated by calculating the distance of the sensor spot. 7. Instrument bracket: The mold surface detection equipment need to be placed directly above the mold when it is in use, and it is required to be fixed firmly without displacement vibration during the measurement process to ensure the measurement accuracy. The parameters： Detection instrument service life: ≥5 years; Detection instrument reliability: more than 98%; Detection range: 60~1000mm (customizable) Detection accuracy: 0.01mm Spot diameter: 1.0x1.5mm (spot scan), 1.0x20mm (line scan) Falling pace: 1~20mm/step Single measurement time: less than 2min Power supply: DC24V Operating temperature: -20~80℃ Equipment warm-up time: 3~5min Shock resistance: 50G (X, Y, Z axis) Vibration resistance: 10Hz~5Hz (amplitude 1.5mm, each 2 hours in X, Y, Z axis)

Overview The all-digital non-touching infrared/laser automatic cut-to-length system developed by Wuhan CenterRise M&C Engineering Co., Ltd. is the first digital measurement, digital transmission, digital positioning and digital control technology in China. It is suitable for the primary and secondary cutting of continuously cast product of square billets, rectangular billets, slabs, round billets and shaped billets. It can automatically cut 1-24 strands billets to length at the same time, and display the casting speed and running status of each billet. The system has high measurement and control accuracy and strong anti-interference ability, which improves the output and quality of the cast products and reduces the labor intensity of the operator. The whole system has the advantages of low investment, simple installation, debugging and operation, and basically maintenance free. No need to change the original production equipment, a major breakthrough in the automatic cut-to-length cutting method, and it is also an important part of the continuous casting process, which has been highly praised by experts and manufacturers. Digital infrared cutting to length can also provide high-definition solutions, so that the measurement error is ±2mm, and the system can support 4 strands high-definition CCD image measurement. The features of the system 1. The system adopts advanced digital image processing technology (non-touching type) to identify the length of hot billet online, automatically controls the flame cutting machine to cut the hot billet to a certain length, detects and displays the running status and casting speed, and collects the image information of the moving billet from a long distance through an infrared camera. 2. The computer processes the image information by pattern recognition program, forms the operation information and converts it into the electrical signal of the specified format, so that the hot billet can be cut by the actuator. The system can cut the 1-24 strands to length at the same time with an infrared camera. 3. A schematic diagram of the overall layout and working principle of the system is shown in Figure 1. Fig 1 The functions of the system 1. Applicable to all kinds of continuous casting machine flame cutting system. 2. Adopt advanced digital image pickup technology. 3. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 4. The system provides abundant interfaces, which can communicate with with the PLC. 5. The fixed-length parameters and data can be directly modified by the secondary system to optimize the fixed-length cutting. 6. Historical cutting data is automatically stored, and the system can set rules for historical data. 7. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 8. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 9. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 10. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 11. Provide automatic, manual cutting control. 12. The detection and cutting precision is high, and the controllable precision is ±5mm. The extension of the system The system can install 1 to 8 cameras. Generally, when one camera cannot meet the requirements, the system can be equipped with 2 to 8 cameras. The camera can be fixed inside and outside the operating room perpendicular to the roller line, and the setting height is generally 3-5 meters, so that the camera can clearly and completely capture the image of the moving billet. High-definition line scan cameras can also be provided to perform high-precision positioning of each strand of cast products. Line scan cameras are used to support up to 12 strand systems, which ensures that the center of the viewing angle, the billet head, and the fixed-length mark are vertical to improve the cutting and fixed-length accuracy. The technical parameters 1.Numbers of caster stands: maximum 24 strands 2.Cutting method: flame cutting 3.Matching casting speed: ≤6.5m/s 4.Temperature range of billets: 1000℃ 5.Measurement accuracy: ±5mm 6.Cut-to-length range: 3-18m 7.Signal transmission: TCP/IP 8.Number of signals: pre-cut, cut

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