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Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. Block Diagram of Breakout Prediction System The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP)，PROFIBUS-DP，CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software Online monitoring software for breakout prediction Offline query software for breakout prediction Data recovery and self-learning software packages Data acquisition and monitoring software The software package of mold thermal status display The functions of the system Real-time data acquisition, data analysis and judgment Automatic selection of steel grade’s alarm parameters Real-time dynamic picture monitoring Prediction alarm and information display of breakout signs Automatic deceleration after alarm Historical data storage and historical trend graph display Automatic report generation and printing Alarm prediction and pattern recognition of unknown steel grades by neural network Dynamic real-time temperature profile prediction Mould heat flow field display FIG 1：Typical process of mold breakout prediction The features of the system 1. Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components. 2. The system has strong adaptability and can meet the transformation of various structural continuous casting machines. 3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases. 4. The combination of artificial neural network and intelligent forecasting model improves the alarm accuracy of breakout forecasting. 5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing. 6. Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data. 7. Remote Web browsing can be achieved according to customer needs. 8. Can be seamlessly connected with MES-C220 mould expert system.

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Manufacturer's Warranty. Tecno Industries (Reg) اَلحَمْدُ لِله Manufacturers of: SERVO MOTOR controlled, Automatic Voltage Stabilizers & Regulators. (pure copper) Since 1986 Tecno Lazer Pakistan. 0300-9433728 Ring Road, Band Road, Lahore Pakistan. A Servo Stabilizer That Decreases 30 Volts (back-from 250 to 220 & Increases 70 Volts from 150 to 220) (±) 1% {CAN STEP-UP from even low (on-demand)} اَلحَمْدُ لِله Runs your Equipment Even in Low Main Voltage. INFORMATION: 1: ( An Old Transformer / Relay carrying Stabilizer steps down or up after losing or gaining 20-25 Volts While A Servo Stabilizer steps down or up after losing or gaining 1 Volt. (±) 1%) 2: (on-demand) Buck-Boost Transformer Technology add-in 2kVA and above Models. Basically they work on DC Servo Motor Control system. Their efficiency is much better and its output voltage of either 110 or 220 AC or any required voltage, more-over TECNO 3Phase models up-to 500kVA ratings are manufactured against a confirmed order. 1 year warranty with parts. 100% genuine copper winding (GUARANTEED) Specs for (intelligent Voltage Stabilizer): SERVO MOTOR controlled, Automatic Voltage Stabilizers & Regulators. Input Voltage : 150 To 250 AC Output Voltage : 110v & 220v AC (±) 1% Frequency : 45 or 60 Hz Wave Form : Non-distorted Sine-wave Response Time : 25ms / V Efficiency : 95 % Power Factor : 0.95 Relative Humidity : 30% to 80% (without condensation) Temperature Rise : Less Then 50c Control System : DC. Servo Motor Insulation Resistance : More then 3M?? at 500V DC Tested : 1500 V We Manufacture Servo Motor Controlled Automatic Voltage Stabilizer, using Japanese technology, for UPS, Solar, AC Air-Conditioner, Split-Type, Window Type, (LCD/LED TV) Washing Machine, Treadmill, Photocopier Machine. Television, Music System, Refrigerators, Ultra sound Machines, Embroidery Machines, All Sensitive Equipment, Signalling Devices, CNC Machines, Air Conditioning Plants, Telecommunication Networks, Motor Loads, Data Processing Equipment, Bio Medical Equipment, Drives, PLC’s, Induction Heating, Hotels, Defence Application, Industrial Units, Lighting Loads, Residential/ Offices, Farm Houses, R & D Institutions, Mainline Stabilizers, Sophisticated Laboratory Equipment etc. Runs your Appliances Even in Low Main Voltage. وولٹیج سٹیبلائزر Standard Power Ratings Available in Single-Phase & 3-Phase: 500VA, 1kVA, 2kVA, 3kVA, 5kVA, 10kVA, 30kVA. Up-to 500kVA Punjab NWFP, KPK, & All Pakistan Cargo, Feel Free to Call: Rana Naeem Hammad. M.D. Tecno Industries (Pvt) Ltd Lahore. +923009433728

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Overview The all-digital non-touching infrared/laser automatic cut-to-length system developed by Wuhan CenterRise M&C Engineering Co., Ltd. is the first digital measurement, digital transmission, digital positioning and digital control technology in China. It is suitable for the primary and secondary cutting of continuously cast product of square billets, rectangular billets, slabs, round billets and shaped billets. It can automatically cut 1-24 strands billets to length at the same time, and display the casting speed and running status of each billet. The system has high measurement and control accuracy and strong anti-interference ability, which improves the output and quality of the cast products and reduces the labor intensity of the operator. The whole system has the advantages of low investment, simple installation, debugging and operation, and basically maintenance free. No need to change the original production equipment, a major breakthrough in the automatic cut-to-length cutting method, and it is also an important part of the continuous casting process, which has been highly praised by experts and manufacturers. Digital infrared cutting to length can also provide high-definition solutions, so that the measurement error is ±2mm, and the system can support 4 strands high-definition CCD image measurement. The features of the system 1. The system adopts advanced digital image processing technology (non-touching type) to identify the length of hot billet online, automatically controls the flame cutting machine to cut the hot billet to a certain length, detects and displays the running status and casting speed, and collects the image information of the moving billet from a long distance through an infrared camera. 2. The computer processes the image information by pattern recognition program, forms the operation information and converts it into the electrical signal of the specified format, so that the hot billet can be cut by the actuator. The system can cut the 1-24 strands to length at the same time with an infrared camera. 3. A schematic diagram of the overall layout and working principle of the system is shown in Figure 1. Fig 1 The functions of the system 1. Applicable to all kinds of continuous casting machine flame cutting system. 2. Adopt advanced digital image pickup technology. 3. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 4. The system provides abundant interfaces, which can communicate with with the PLC. 5. The fixed-length parameters and data can be directly modified by the secondary system to optimize the fixed-length cutting. 6. Historical cutting data is automatically stored, and the system can set rules for historical data. 7. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 8. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 9. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 10. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 11. Provide automatic, manual cutting control. 12. The detection and cutting precision is high, and the controllable precision is ±5mm. The extension of the system The system can install 1 to 8 cameras. Generally, when one camera cannot meet the requirements, the system can be equipped with 2 to 8 cameras. The camera can be fixed inside and outside the operating room perpendicular to the roller line, and the setting height is generally 3-5 meters, so that the camera can clearly and completely capture the image of the moving billet. High-definition line scan cameras can also be provided to perform high-precision positioning of each strand of cast products. Line scan cameras are used to support up to 12 strand systems, which ensures that the center of the viewing angle, the billet head, and the fixed-length mark are vertical to improve the cutting and fixed-length accuracy. The technical parameters 1.Numbers of caster stands: maximum 24 strands 2.Cutting method: flame cutting 3.Matching casting speed: ≤6.5m/s 4.Temperature range of billets: 1000℃ 5.Measurement accuracy: ±5mm 6.Cut-to-length range: 3-18m 7.Signal transmission: TCP/IP 8.Number of signals: pre-cut, cut

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