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Overview The all-digital non-touching infrared/laser automatic cut-to-length system developed by Wuhan CenterRise M&C Engineering Co., Ltd. is the first digital measurement, digital transmission, digital positioning and digital control technology in China. It is suitable for the primary and secondary cutting of continuously cast product of square billets, rectangular billets, slabs, round billets and shaped billets. It can automatically cut 1-24 strands billets to length at the same time, and display the casting speed and running status of each billet. The system has high measurement and control accuracy and strong anti-interference ability, which improves the output and quality of the cast products and reduces the labor intensity of the operator. The whole system has the advantages of low investment, simple installation, debugging and operation, and basically maintenance free. No need to change the original production equipment, a major breakthrough in the automatic cut-to-length cutting method, and it is also an important part of the continuous casting process, which has been highly praised by experts and manufacturers. Digital infrared cutting to length can also provide high-definition solutions, so that the measurement error is ±2mm, and the system can support 4 strands high-definition CCD image measurement. The features of the system 1. The system adopts advanced digital image processing technology (non-touching type) to identify the length of hot billet online, automatically controls the flame cutting machine to cut the hot billet to a certain length, detects and displays the running status and casting speed, and collects the image information of the moving billet from a long distance through an infrared camera. 2. The computer processes the image information by pattern recognition program, forms the operation information and converts it into the electrical signal of the specified format, so that the hot billet can be cut by the actuator. The system can cut the 1-24 strands to length at the same time with an infrared camera. 3. A schematic diagram of the overall layout and working principle of the system is shown in Figure 1. Fig 1 The functions of the system 1. Applicable to all kinds of continuous casting machine flame cutting system. 2. Adopt advanced digital image pickup technology. 3. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 4. The system provides abundant interfaces, which can communicate with with the PLC. 5. The fixed-length parameters and data can be directly modified by the secondary system to optimize the fixed-length cutting. 6. Historical cutting data is automatically stored, and the system can set rules for historical data. 7. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 8. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 9. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 10. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 11. Provide automatic, manual cutting control. 12. The detection and cutting precision is high, and the controllable precision is ±5mm. The extension of the system The system can install 1 to 8 cameras. Generally, when one camera cannot meet the requirements, the system can be equipped with 2 to 8 cameras. The camera can be fixed inside and outside the operating room perpendicular to the roller line, and the setting height is generally 3-5 meters, so that the camera can clearly and completely capture the image of the moving billet. High-definition line scan cameras can also be provided to perform high-precision positioning of each strand of cast products. Line scan cameras are used to support up to 12 strand systems, which ensures that the center of the viewing angle, the billet head, and the fixed-length mark are vertical to improve the cutting and fixed-length accuracy. The technical parameters 1.Numbers of caster stands: maximum 24 strands 2.Cutting method: flame cutting 3.Matching casting speed: ≤6.5m/s 4.Temperature range of billets: 1000℃ 5.Measurement accuracy: ±5mm 6.Cut-to-length range: 3-18m 7.Signal transmission: TCP/IP 8.Number of signals: pre-cut, cut

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Overview MAC-G320 automatic mold flux feeding system is a new generation product of automatic adding mold flux, which is independently developed by Wuhan CenterRise M&C Engineering Co., Ltd. According to different steel grades, casting speed, vibration and other process parameters, then the system can analyze and calculate the accurate mold flux addition amount through intelligent software. Then the system sends out signals to control the mold flux addition process and mold flux addition amount, and designs appropriate nozzles and propellers according to the fluidity of molten steel in the mold and the ductility of mold flux. After the system setting is completed, there is no manual intervention is required. It completely replaces the whole process of manual addition of mold flux, and realizes the automation of mold flux addition. The features of the system 1. The system automatically controls the amount, process and time of adding mold flux according to the process requirements of automatic mold flux addition, so as to maintain the physical state of the mold flux and prevent it from being broken. 2. The user can match different parameters according to actual needs, so as to change the length of the mold flux feeding time and the amount of mold flux, which can suit for the use of different segments and different casting speeds. 3. The casting speed signal is used and the amount of adding mold flux can be automatically adjusted according to the casting speed. The mold flux can be added timely and evenly, which can improve the quality of the billet and reduce labor intensity. 4. The time is controlled by PLC, no manual intervention is required. The adjustment is very convenient. It has manual, automatic, local and remote control modes. 5. The system has reliable performance and simple structure, and can be adapted to powder and granular mold flux. 6. It has a special anti-blocking nozzle and backflushing design to overcome the phenomenon of pipeline blockage. 7. Strong operability, simple and convenient maintenance, and low maintenance cost. 8. It can maintain the even distribution of the flux layer in the mold. The composition of the system The system consists of feeding trolley, feeding bucket, swing arm and feeder motor, swing arm transmission device, PLC and control equipment. 1. The feeding trolley is the support and walking equipment of the mold flux feeder. The basic equipment of the adding mold flux machine is installed on the feeding trolley. At the same time, the trolley can easily make the mold flux feeder walk to the working position or the parking position. 2. The feeding bucket is a device for holding mold flux. The mold flux is pre-filled in the feeding bucket and is evenly output through the feeder. The feeding bucket is provided with alarm contact of mold flux level limit.. 3. The swing arm and the feeder motor form a feeding and conveying device. The mold flux is evenly transmitted to the feed opening at the front end of the swing arm through the screw distributing device controlled by the motor. Then the mold flux can be used for mold distribution. 4. PLC and control equipment adjust and control the mold flux feeding speed, operation mode and control mode of the mold flux feeding machine, and realize various control modes and rates. 5. The swing arm transmission device controls the reciprocating motion of the swing arm according to the size of different molds, so that the mold flux is evenly distributed in the mold. The technical parameter Mold width: 500-2000mm Mold thickness: 100-500mm Type: screw conveying type mold flux feeding machine Heating method: stirring electric heating Arrangement location: on the pouring platform (with its own wheels to move) Adding capacity: 0.5～7.5L/min, continuously adjustable feeding tube Molding flux storage tank: 300 L, with material level detection and alarm Control mode: local/remote control, automatic /manual mode Molding flux type: granular flux or powder flux flux adding method: spiral swing adding flux Casting speed interlock: yes Mould size setting: yes Signal transmission: DP/Industrial Ethernet

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Overview: LGK-S107 analog heat source instrument (heating tool) is independently developed and designed by Wuhan CenterRise M&C CO., Ltd. This instrument is a heating and testing equipment used to test the performance of the thermocouples installed in the mold in continuous casting machine. After the installation of the mold breakout prediction thermocouples completed, the analog heat source instrument is used to test these thermocouples before they go online. After the thermocouple is connected to the mold thermocouple detector, the current temperature of each thermocouple point will be displayed. By using our heating device to heat the copper plate point of each thermocouple at a fixed point, the thermocouple will have a synchronous temperature rise and then we can observe the temperature rise curve of the same column of temperature points to see whether the temperature measurement consistency of the column of thermocouples is consistent, so as to judge the overall status of thermocouples installed in the mold. If an abnormal point occurs, it needs to be repaired and replaced, so as to ensure the stable operation of the mold breakout prediction system. The working principle: The heating tool generates high heat by 220v alternating current and the electric heating element. The heat is transmitted to the copper plate of the mold through the copper head to simulate the heat source of molten steel, so that the thermocouples of the mold can sense the temperature change to achieve the purpose of calibrating the temperature measurement system. The composition: Walking trolley mechanism Preloader Pure copper heating contacts PID thermostat High power heating tube high power driver The parameters: Power supply: AC220V 50Hz Total power: 2200W Single point power: 300W Temperature control accuracy: 1°C Temperature control range: 0°C-500°C Common temperature range: 25°C-300°C Heating points: 3 (points can be customized) Heating method: heating tube heating Heating contact material: copper

Overview In order to meet the needs of producing various specifications of continuously cast products, shorten the time for replacing the mold, and improve the production capacity and production efficiency of the continuous casting machine, the mold online width adjustment system is the key technology for efficient continuous casting. The online mold width adjustment system enables the two narrow sides of the continuous casting slab mold to move inward or outward in small steps until the predetermined width is reached. During the production process, the adjustment of the mold’s width can be completed without stopping the machine. Generally, the online width adjustment of the mold needs to be connected with the online taper measurement of the mold. Only with adjustment and detection can the online adjustment range of the mold be accurately controlled. Fig 1 Mold online width adjustment system The components of the system Workstation: host system, system width adjustment control, taper detection. On-site operation box: real-time display of the current control status, manual operation to adjust parameters. Digital Electric Cylinder: Precise digital control of electro-hydraulic drive cylinder, which can achieve high-precision quantitative control. On-line measurement of taper: Install it on the narrow-face copper plate of the mold, and monitor the taper of the narrow-face copper plate in real time. Cooperate with the detection feedback control of the width adjustment system, so as to achieve high-precision adjustment. FIG 2 System block diagram The technical parameters Adjustable range: 0-1250mm (unilateral) Control accuracy: 0.02mm/0.05mm/0.1mm Step resolution: 0.01mm/0.02mm Running speed: 0-10mm/s Power: 3.5KWl 16-bit encoder: 65536 pulses Weight: 25Kg Shell: high-strength aluminum alloy FIG 3 Syetem software interface The functions of the system Realize online width adjustment function Realize the online real-time monitoring function of mold taper Continuous casting production adjustment and non-stop production One-key operation in the main control room, automatic completion High adjustment accuracy and fast speed The interlock control of the continuous casting steelmaking system can realize automatic steel pouring

Overview The taper of the narrow face of the mold has an important influence on the quality of the casting billet. Excessive taper will cause the mold to squeeze the billet shell, and a small taper will increase the air gap. With the continuous increase of the requirements of the casting billets’ quality and the continuous introduction of high-precision molds, the current taper measuring instrument in the domestic market generally have low measurement accuracy and complex measurement methods, which restrict production development. The new-generation taper measuring instrument developed by Wuhan CenterRise M&C Engineering Co., Ltd. adopts imported high-precision inclination sensor, combined with ultra-low power consumption processor, which can quickly and accurately measure the actual taper value of the narrow copper plate of the mold. The instrument is fully functional, easy to use and suitable for slab molds of various lengths. Most of the current slab molds are single-taper, a narrow flat copper plate. The taper value required for production can be achieved by adjusting the angle between the narrow copper plate and the direction of gravity. The taper measuring instrument directly measures the angle between the narrow copper plate and the direction of gravity. According to habits and production needs, the angle is converted into the value of one-sided shrinkage of the upper and lower ports. The main features 1. Easy to calibrate, stable performance, easy to operate 2. Self-supporting, self-aligning, self-balancing 3. High measurement accuracy 4. LCD data reading 5. Fast response, real-time display reading 6. Adjustment of dynamic intelligent system 7. Lithium battery power supply, suitable for on-site use of mobile operations 8. The continuous measurement time is more than 36 hours 9. The sensor adopts multiple protections to meet the needs of on-site harsh environment measurement 10. The weight of the whole system is less than 3.8 kg, and it is equipped with a set of zero-point calibration table, which is convenient for on-site installation and measurement 11. Applicable to various arc, parabolic and straight molds The performance and index 1. Measuring range: -3°~ +3° (measurement length can be customized according to users’ needs) 2. Measurement accuracy: 0.01mm 3. Temperature range: -25℃~+85℃ 4. Linearity deviation: -0.03mm ~ + 0.03 mm 5. The longest usage time after fully charged: 36 hours 6. The longest storage time after fully charged: 2 months The main components 1. Measuring instrument: central measurement and control unit, measuring sensor 2. Measuring stand 3. Standard table: standard surface, support frame, spirit level

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Overview The handheld roll gap checker is specially used to measure the length between spherical surface, arc surface and plane (or spherical surface). It is specially suitable for the opening adjustment of the roll gap of the metallurgical continuous casters in various specifications, because the roll gap checker has the advantages of high resolution, accurate measurement, stable data and easy to use. Because the opening accuracy of the roll gap checker will directly affect the quality of the casting block, this roll gap checker is an indispensable testing equipment in the continuous casting equipment, which can fully meet the needs of on-site installation testing and use process verification. When the hand-held roll gap meter smoothly passes through the gap between the guide rolls of the continuous casting machine, the upper measuring contact of the hand-held roll gap checker contacts the inner arc roll and the lower measuring contact touches the outer arc roll. The handheld roll gap checker is used in perpendicular to the roll diameter direction, during the pushing process, when the hand-held roll gap meter is in the tangent plane of the upper and lower rolls, the measured value is the smallest at this time, and this value is the roll gap measurement value. The design of the hand-held roll gap gauge ensures that the upper and lower contacts of the roll gap checker can smoothly pass the measured roll along a straight line during measurement. During the measurement process, the roll gap measuring instrument automatically compares the measured values, and displays the minimum measured value on the instrument display interface, which is the current measured roll gap value. The introduction of different types The measuring range of the split hand-held roll gap checker is 180mm - 400mm This hand-held roll gap checker adopts the design that the measuring body and the display instrument are separated. The measuring body can be clamped by an extension rod, which is suitable for online maintenance and measurement of wider slabs, and it is convenient to use the extension rod to send the measuring body into the continuous casting section to measure inside and we can see measurement data on the checker outside. The measuring range of instrument type handheld roll gap checker is 120mm - 400mm This hand-held roll gap meter is light and compact, and it is convenient to carry during maintenance. The measurement value can be seen immediately after measurement, easy to use, and can be equipped with a short measuring rod. It is suitable for the maintenance and measurement of slab online and offline continuous casting sections. It has data printing function, the measurement results can be printed in real time. The measuring range of thin slab hand-held roll gap checker is 60mm - 150mm This handheld roll gap meter is suitable for measuring the roll gap of CSP continuous casting machine and ultra-thin slab continuous casting machine. It is accurate and easy to use. The technical parameters 1. Measuring range of instrument type handheld roll gap checker: 180mm - 400mm (the range can be customized) 2. Measuring range of digital hand-held roll gap checker: 120mm - 400mm (the range can be customized) 3. Measuring range of hand-held thin slab roll checker : 60mm - 150mm (the range can be customized) 4. Measurement accuracy: 0.01mm 5. Working temperature: -25℃~+85℃ 6. Battery capacity: 5000mAh 7. Charger specification: 12V

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