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Overview： Mold powder is mainly used in the continuous casting and steelmaking process, evenly sprinkled on the molten steel surface in the mold to lubricate, keep warm, prevent oxidation and absorb non-metallic inclusions. Mold powder is an indispensable auxiliary production material in the production process. In the process of evenly distributing the mold powder to the molten steel surface of the mold, the amount of mold powder should be controlled, and the thickness of the mold powder should be within a certain range. If the coverage thickness of the mold flux is too thin, it will cause no heat preservation, oxidation of molten steel, inclusions, cracks, large drawing resistance, steel leakage, etc. At the same time, the coverage thickness of mold flux should not be too thick, they can’t melt in time with too much mold powder, if the molten steel is churning, it is easy to get the mold powder into molten steel at this time, resulting in mold leakage. Therefore, the amount of mold powder must be controlled within a reasonable range. The detection and control of mold flux thickness is very important, especially for the steel plants which are strict with the steelmaking production process. The detection principle： The mold flux detection system developed by Wuhan CenterRise M&C Engineering CO., Ltd. uses the laser triangular sensor fixedly installed above the mold to obtain the height h1 by scanning the upper surface layer of mold flux with high-precision laser triangulation. When the laser measuring head is placed each time, the height h3 of the upper nozzle of the mold will be marked, and the system through the PLC system which is connected to the continuous casting machine through the network to introduce the height h1 of the mold liquid level. Through the calculation of three heights, we can get the thickness of mold powder H = 900-h1-(h3-h2)mm (900mm is the depth of mold). The features： The system adopts a high-precision laser triangulation distance meter, which can measure the thickness of the mold flux with high speed and high precision, and the accuracy can reach 1mm. The equipment is easy to install and use. When we are using, the laser rangefinding sensor can be placed directly above the mold without affecting production. The system can be interlocked with the automatic mold powder feeding system to automatically adjust the amount of mold powder, so as to automatically control the amount of mold powder within a reasonable range and realize intelligent automatic mold powder feeding. Non-contact measurement, the system only needs ventilation protection, simple and stable to use. The parameters： Measurement range：0-50mm Temperature measurement range: -20℃-700℃ Equipment installation distance：750mm System measurement accuracy：1mm Laser measurement accuracy: 0.1mm Frequency: 700-2000Hz Cooling method: air-cooled purging Installation method: rail sliding installation, can be slid out during maintenance Storage period: data can be stored for more than 2 years Communication method: Industrial Ethernet or Profibus-DP

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Overview The WGS-L200 Laser Slab/ Plate Steel Width Measuring System adopts the principle of double laser triangulation reflection to process the online measurement of the steel plate on the roller bed, and combines the high-speed digital signal processing technology and programming software to process the signal correspondingly, and displays the relevant data and measurement curve, so as to realize the accurate control for steelmaking process during the production. The WGS-L200 Laser Slab/Plate Steel Width Measuring System is mainly composed of computing processing software and hardware systems such as testing equipment, computing equipment. The hardware system consists of 2 sets of laser triangulation rangefinding system, on-site signal acquisition and transmission system, operation unit, host analysis and control alarm system, etc. The software of WGS-L200 laser slab/ plate steel width measuring system mainly includes data acquisition and analysis, alarm software and data visualization operation software in the host system. The data analysis system analyzes and converts the data transmitted by the signal acquisition and analysis system into the visual data of the main control room, and completes the width measurement monitoring work in the slab production operation through the set alarm threshold. The measuring principle of the system The WGS-L200 Laser Slab/Plate Steel Width Measuring System is mainly composed of computing processing software and hardware systems such as testing equipment, computing equipment. The hardware system consists of 2 sets of laser triangulation rangefinding system, on-site signal acquisition and transmission system, operation unit, host analysis and control alarm system, etc. The software of WGS-L200 laser slab/ plate steel width measuring system mainly includes data acquisition and analysis, alarm software and data visualization operation software in the host system. The data analysis system analyzes and converts the data transmitted by the signal acquisition and analysis system into the visual data of the main control room, and completes the width measurement monitoring work in the slab production operation through the set alarm threshold. The features of the system 1. Using the principle of laser triangulation reflection, it is very suitable for dynamic measurement, and the dynamic measurement accuracy is high. 2. Non-contact type, namely, the laser rangefinding sensor is installed on the upper and lower sides of the strip conveying guide groove, and the width measurement device is not in direct contact with the strip. 3. Continuous and fast sampling measurement, the sampling frequency is 300Hz-2000Hz. The measurement frequency can be set freely to realize high-speed width detection. 4. It can effectively identify and compensate the beating, inclination, side deflection and profile of the tested plate; 5. Excellent mathematical model realizes accurate width detection of the bad profile; 6. The software interface is good, powerful, easy to operate and maintenance-free; 7. The software has self-diagnosis function; 8. Full digital detection, automatic calibration system; 9. High measurement accuracy and fast response; 10. Using optical fiber signal transmission; 11. Quality control alarm; The technical parameters Measuring distance: 0.5-0.8m (according to the on-site environment) Resolution: ±0.1mm Repeatability: 0.2mm Measurement output frequency: 100-3KHz Laser class: 2 (IEC60825-1:2014) Protection class: IP65 Communication method: TCP/IP communication

The composition of the system The photoelectric strip automatic center position control system is mainly composed of sensors, amplifiers, PLC controllers, hydraulic control and other parts. System composition block diagram The main technical parameters 1. Detection width: 300-2800mm 2. Detection light source: 220VAC. (100VAC) 30W. High frequency white light works continuously 3. Photodetector: precision die-casting components, time constant 20ms 4. Maximum working voltage: 50VDC 5. Distance from receiver to emitter: 300-1000mm 6. Operating temperature: 0℃-60℃ 7. Resolution: 0.5mm 8. Linearity: ±1%F.S (after linearization) 9. Repeatability error: △R1%, F.S 10. Servo-valve working signal: ±10V 11. Rated pressure (oil pressure): 4.5Mpa 12. Rated flow: 30L/min 13. Symmetry: 10%

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