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Overview The handheld roll gap checker is specially used to measure the length between spherical surface, arc surface and plane (or spherical surface). It is specially suitable for the opening adjustment of the roll gap of the metallurgical continuous casters in various specifications, because the roll gap checker has the advantages of high resolution, accurate measurement, stable data and easy to use. Because the opening accuracy of the roll gap checker will directly affect the quality of the casting block, this roll gap checker is an indispensable testing equipment in the continuous casting equipment, which can fully meet the needs of on-site installation testing and use process verification. When the hand-held roll gap meter smoothly passes through the gap between the guide rolls of the continuous casting machine, the upper measuring contact of the hand-held roll gap checker contacts the inner arc roll and the lower measuring contact touches the outer arc roll. The handheld roll gap checker is used in perpendicular to the roll diameter direction, during the pushing process, when the hand-held roll gap meter is in the tangent plane of the upper and lower rolls, the measured value is the smallest at this time, and this value is the roll gap measurement value. The design of the hand-held roll gap gauge ensures that the upper and lower contacts of the roll gap checker can smoothly pass the measured roll along a straight line during measurement. During the measurement process, the roll gap measuring instrument automatically compares the measured values, and displays the minimum measured value on the instrument display interface, which is the current measured roll gap value. The introduction of different types The measuring range of the split hand-held roll gap checker is 180mm - 400mm This hand-held roll gap checker adopts the design that the measuring body and the display instrument are separated. The measuring body can be clamped by an extension rod, which is suitable for online maintenance and measurement of wider slabs, and it is convenient to use the extension rod to send the measuring body into the continuous casting section to measure inside and we can see measurement data on the checker outside. The measuring range of instrument type handheld roll gap checker is 120mm - 400mm This hand-held roll gap meter is light and compact, and it is convenient to carry during maintenance. The measurement value can be seen immediately after measurement, easy to use, and can be equipped with a short measuring rod. It is suitable for the maintenance and measurement of slab online and offline continuous casting sections. It has data printing function, the measurement results can be printed in real time. The measuring range of thin slab hand-held roll gap checker is 60mm - 150mm This handheld roll gap meter is suitable for measuring the roll gap of CSP continuous casting machine and ultra-thin slab continuous casting machine. It is accurate and easy to use. The technical parameters 1. Measuring range of instrument type handheld roll gap checker: 180mm - 400mm (the range can be customized) 2. Measuring range of digital hand-held roll gap checker: 120mm - 400mm (the range can be customized) 3. Measuring range of hand-held thin slab roll checker : 60mm - 150mm (the range can be customized) 4. Measurement accuracy: 0.01mm 5. Working temperature: -25℃~+85℃ 6. Battery capacity: 5000mAh 7. Charger specification: 12V

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Overview MAC-G320 automatic mold flux feeding system is a new generation product of automatic adding mold flux, which is independently developed by Wuhan CenterRise M&C Engineering Co., Ltd. According to different steel grades, casting speed, vibration and other process parameters, then the system can analyze and calculate the accurate mold flux addition amount through intelligent software. Then the system sends out signals to control the mold flux addition process and mold flux addition amount, and designs appropriate nozzles and propellers according to the fluidity of molten steel in the mold and the ductility of mold flux. After the system setting is completed, there is no manual intervention is required. It completely replaces the whole process of manual addition of mold flux, and realizes the automation of mold flux addition. The features of the system 1. The system automatically controls the amount, process and time of adding mold flux according to the process requirements of automatic mold flux addition, so as to maintain the physical state of the mold flux and prevent it from being broken. 2. The user can match different parameters according to actual needs, so as to change the length of the mold flux feeding time and the amount of mold flux, which can suit for the use of different segments and different casting speeds. 3. The casting speed signal is used and the amount of adding mold flux can be automatically adjusted according to the casting speed. The mold flux can be added timely and evenly, which can improve the quality of the billet and reduce labor intensity. 4. The time is controlled by PLC, no manual intervention is required. The adjustment is very convenient. It has manual, automatic, local and remote control modes. 5. The system has reliable performance and simple structure, and can be adapted to powder and granular mold flux. 6. It has a special anti-blocking nozzle and backflushing design to overcome the phenomenon of pipeline blockage. 7. Strong operability, simple and convenient maintenance, and low maintenance cost. 8. It can maintain the even distribution of the flux layer in the mold. The composition of the system The system consists of feeding trolley, feeding bucket, swing arm and feeder motor, swing arm transmission device, PLC and control equipment. 1. The feeding trolley is the support and walking equipment of the mold flux feeder. The basic equipment of the adding mold flux machine is installed on the feeding trolley. At the same time, the trolley can easily make the mold flux feeder walk to the working position or the parking position. 2. The feeding bucket is a device for holding mold flux. The mold flux is pre-filled in the feeding bucket and is evenly output through the feeder. The feeding bucket is provided with alarm contact of mold flux level limit.. 3. The swing arm and the feeder motor form a feeding and conveying device. The mold flux is evenly transmitted to the feed opening at the front end of the swing arm through the screw distributing device controlled by the motor. Then the mold flux can be used for mold distribution. 4. PLC and control equipment adjust and control the mold flux feeding speed, operation mode and control mode of the mold flux feeding machine, and realize various control modes and rates. 5. The swing arm transmission device controls the reciprocating motion of the swing arm according to the size of different molds, so that the mold flux is evenly distributed in the mold. The technical parameter Mold width: 500-2000mm Mold thickness: 100-500mm Type: screw conveying type mold flux feeding machine Heating method: stirring electric heating Arrangement location: on the pouring platform (with its own wheels to move) Adding capacity: 0.5～7.5L/min, continuously adjustable feeding tube Molding flux storage tank: 300 L, with material level detection and alarm Control mode: local/remote control, automatic /manual mode Molding flux type: granular flux or powder flux flux adding method: spiral swing adding flux Casting speed interlock: yes Mould size setting: yes Signal transmission: DP/Industrial Ethernet

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Overview： Mold powder is mainly used in the continuous casting and steelmaking process, evenly sprinkled on the molten steel surface in the mold to lubricate, keep warm, prevent oxidation and absorb non-metallic inclusions. Mold powder is an indispensable auxiliary production material in the production process. In the process of evenly distributing the mold powder to the molten steel surface of the mold, the amount of mold powder should be controlled, and the thickness of the mold powder should be within a certain range. If the coverage thickness of the mold flux is too thin, it will cause no heat preservation, oxidation of molten steel, inclusions, cracks, large drawing resistance, steel leakage, etc. At the same time, the coverage thickness of mold flux should not be too thick, they can’t melt in time with too much mold powder, if the molten steel is churning, it is easy to get the mold powder into molten steel at this time, resulting in mold leakage. Therefore, the amount of mold powder must be controlled within a reasonable range. The detection and control of mold flux thickness is very important, especially for the steel plants which are strict with the steelmaking production process. The detection principle： The mold flux detection system developed by Wuhan CenterRise M&C Engineering CO., Ltd. uses the laser triangular sensor fixedly installed above the mold to obtain the height h1 by scanning the upper surface layer of mold flux with high-precision laser triangulation. When the laser measuring head is placed each time, the height h3 of the upper nozzle of the mold will be marked, and the system through the PLC system which is connected to the continuous casting machine through the network to introduce the height h1 of the mold liquid level. Through the calculation of three heights, we can get the thickness of mold powder H = 900-h1-(h3-h2)mm (900mm is the depth of mold). The features： The system adopts a high-precision laser triangulation distance meter, which can measure the thickness of the mold flux with high speed and high precision, and the accuracy can reach 1mm. The equipment is easy to install and use. When we are using, the laser rangefinding sensor can be placed directly above the mold without affecting production. The system can be interlocked with the automatic mold powder feeding system to automatically adjust the amount of mold powder, so as to automatically control the amount of mold powder within a reasonable range and realize intelligent automatic mold powder feeding. Non-contact measurement, the system only needs ventilation protection, simple and stable to use. The parameters： Measurement range：0-50mm Temperature measurement range: -20℃-700℃ Equipment installation distance：750mm System measurement accuracy：1mm Laser measurement accuracy: 0.1mm Frequency: 700-2000Hz Cooling method: air-cooled purging Installation method: rail sliding installation, can be slid out during maintenance Storage period: data can be stored for more than 2 years Communication method: Industrial Ethernet or Profibus-DP

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Overview The system realizes the fixed-length measurement of the width, thickness and length of the continuously cast product through machine vision and laser rangefinding system. The measured data is transmitted to the host system through the optical fiber. The host system calculates the weight of each billet according to different steel grades and specific gravity, so that we can realize the fixed length measurement and fixed weight control of the cast products and the precise control of the steelmaking process in the production process. After cutting the billets by fixed weight and length, the fixed weight cut-to-length system is checked by the online weighing measurement system, so as to give feedback to the fixed length model of control system. The slab number (automatic checking) can also be automatically identified online by using machine vision, and the weight and slab number can be automatically stored in the local database for use in the production and management system. The measuring principle of the system On the upper surface of the billet, a set of linear CCD cameras and a laser rangefinding instrument are respectively installed. Through machine vision and laser correction, we can achieve precise measurement of the cast products’ shape. Through accurate cast products’ shape monitoring, the billet thermal expansion coefficient of cast products and cast products’ density at the current temperature, we can obtain the quality of the billet. At the same time, we can achieve high-precision quality cut-to-length , namely, fixed-weight and fixed-length. The system can be matched with the weight detection and calibration system. The system adopts the online barrier-free hidden integral roller table weighing method for continuous casting products, and connects its weighing data into the intelligent control model. The model and steel billet weighing system, and the fixed weight cut-to-length system realize the closed-loop control of the system model, and optimize the fixed weight accuracy through automatic signal collection. The features of the equipment The cutting control technology for fixed-length and fixed-weight of cast products is a concrete manifestation of the lean production management of steel products. In the era of high-quality competition of steel products, only high-end intelligent technology and management can reduce costs, improve quality and market competitiveness. 1. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 2. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 3. The detection and cutting precision is high, the controllable length sizing accuracy is ±1mm, and the quality sizing accuracy is more than 1.5‰. 4. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 5. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 6. Laser rangefinding and CCD machine vision are used to calculate the weight of the cast products and optimize the cutting to length. 7. Historical cutting data is automatically stored, and the system can set rules for historical data. 8. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 9. Adopt advanced high temperature laser measurement and high pixel linear CCD technology. 10. The system provides abundant interfaces, which can communicate with the PLC control. 11. Applicable to all kinds of continuous casting machine flame cutting system. 12. Provide automatic, upper and manual cutting control. The main technical requirements 1. Width range of the inspected cast product: 120~2000 mm 2. Length range of the inspected cast product: 1000~20000 mm 3. Thickness range of the inspected cast product: 35~400 mm 4. Steel billet moving speed: 3.5 m/s 5. Billet running speed: 6.5m/min 6. Temperature of the measured steel billet: 0~850 °C 7. Measurement accuracy: width ±0.2mm thickness ±0.2mm length ±0.2mm 8. Fixed weight accuracy: 0.8‰ (temperature model verification) 9. Quality inspection check: 1‰

Overview： This product is a new type of mold copper plate surface detection equipment. The equipment adopts a high-precision and high-sensitivity laser ranging sensor, which scans the copper plate of the mould by scanning a laser line with a fixed width, and returns the measurement data in real time. After modeling and analyzing the data, the upper computer gives the wear data of the mold copper plate, as well as the data of surface cracks and surface flatness. The host computer software intuitively reflects the surface profile of the detected mold and thickness deviation and other data to the user in the form of data sheet, data curves and mold 3D model diagrams, providing a true and reliable theory for on-site operators to maintain the mold. The mold surface detection equipment is a high-precision instrument, which includes high-precision laser ranging sensors, two digital servomotors, encoders, horizontal sliding screws, vertical sliding screws, and calibration consoles, controllers and other components. The equipment has many advantages such as high accuracy, strong stability, convenient installation and strong observability. It is suitable for mold surface detection, surface flatness analysis, surface flaw detection, taper measurement, etc. It is also suitable for round billets, square billets, slabs, special-shaped billets, etc., widely used and powerful. The composition of the system： 1. The mold surface detection equipment is equipped with: data processing and display unit, horizontal motion mechanical power output unit, vertical mechanical power output unit, instrument motion control unit, laser measurement sensor, and instrument bracket. 2. Data processing and display unit: used for data acquisition and storage, system equipment control, parameter configuration, height display of the descent, start and stop control, etc. 3. Horizontal motion mechanical power output unit: the digital servo motor in the horizontal direction controls the sensor to move in the horizontal direction, so that the sensor can scan the horizontal inner cavity wall of the mold copper plate to detect data. 4. Vertical mechanical power output unit: the digital servo motor in the vertical direction controls the sensor to move in the vertical direction, so that the sensor can scan the vertical cavity wall of the mold copper plate to detect data. 5. Instrument motion control unit: It is used to control the motion scanning of the motor, and the running speed, running track, and control mode of the motor can be configured through parameter settings. 6. Laser measurement sensor: The laser displacement sensor adopts the principle of laser triangulation. The laser transmitter shoots the visible infrared laser to the surface of the measured object through the lens, and the laser reflected by the object passes through the receiver lens and is received by the internal line array image processing sensor. According to different distances, the corresponding positions of the light spots received on the line array sensor are also different. According to the angle of this reflection, the distance between the actual objects can be calculated by calculating the distance of the sensor spot. 7. Instrument bracket: The mold surface detection equipment need to be placed directly above the mold when it is in use, and it is required to be fixed firmly without displacement vibration during the measurement process to ensure the measurement accuracy. The parameters： Detection instrument service life: ≥5 years; Detection instrument reliability: more than 98%; Detection range: 60~1000mm (customizable) Detection accuracy: 0.01mm Spot diameter: 1.0x1.5mm (spot scan), 1.0x20mm (line scan) Falling pace: 1~20mm/step Single measurement time: less than 2min Power supply: DC24V Operating temperature: -20~80℃ Equipment warm-up time: 3~5min Shock resistance: 50G (X, Y, Z axis) Vibration resistance: 10Hz~5Hz (amplitude 1.5mm, each 2 hours in X, Y, Z axis)

Overview The taper of the narrow face of the mold has an important influence on the quality of the casting billet. Excessive taper will cause the mold to squeeze the billet shell, and a small taper will increase the air gap. With the continuous increase of the requirements of the casting billets’ quality and the continuous introduction of high-precision molds, the current taper measuring instrument in the domestic market generally have low measurement accuracy and complex measurement methods, which restrict production development. The new-generation taper measuring instrument developed by Wuhan CenterRise M&C Engineering Co., Ltd. adopts imported high-precision inclination sensor, combined with ultra-low power consumption processor, which can quickly and accurately measure the actual taper value of the narrow copper plate of the mold. The instrument is fully functional, easy to use and suitable for slab molds of various lengths. Most of the current slab molds are single-taper, a narrow flat copper plate. The taper value required for production can be achieved by adjusting the angle between the narrow copper plate and the direction of gravity. The taper measuring instrument directly measures the angle between the narrow copper plate and the direction of gravity. According to habits and production needs, the angle is converted into the value of one-sided shrinkage of the upper and lower ports. The main features 1. Easy to calibrate, stable performance, easy to operate 2. Self-supporting, self-aligning, self-balancing 3. High measurement accuracy 4. LCD data reading 5. Fast response, real-time display reading 6. Adjustment of dynamic intelligent system 7. Lithium battery power supply, suitable for on-site use of mobile operations 8. The continuous measurement time is more than 36 hours 9. The sensor adopts multiple protections to meet the needs of on-site harsh environment measurement 10. The weight of the whole system is less than 3.8 kg, and it is equipped with a set of zero-point calibration table, which is convenient for on-site installation and measurement 11. Applicable to various arc, parabolic and straight molds The performance and index 1. Measuring range: -3°~ +3° (measurement length can be customized according to users’ needs) 2. Measurement accuracy: 0.01mm 3. Temperature range: -25℃~+85℃ 4. Linearity deviation: -0.03mm ~ + 0.03 mm 5. The longest usage time after fully charged: 36 hours 6. The longest storage time after fully charged: 2 months The main components 1. Measuring instrument: central measurement and control unit, measuring sensor 2. Measuring stand 3. Standard table: standard surface, support frame, spirit level

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