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Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. Block Diagram of Breakout Prediction System The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP)，PROFIBUS-DP，CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software Online monitoring software for breakout prediction Offline query software for breakout prediction Data recovery and self-learning software packages Data acquisition and monitoring software The software package of mold thermal status display The functions of the system Real-time data acquisition, data analysis and judgment Automatic selection of steel grade’s alarm parameters Real-time dynamic picture monitoring Prediction alarm and information display of breakout signs Automatic deceleration after alarm Historical data storage and historical trend graph display Automatic report generation and printing Alarm prediction and pattern recognition of unknown steel grades by neural network Dynamic real-time temperature profile prediction Mould heat flow field display FIG 1：Typical process of mold breakout prediction The features of the system 1. Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components. 2. The system has strong adaptability and can meet the transformation of various structural continuous casting machines. 3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases. 4. The combination of artificial neural network and intelligent forecasting model improves the alarm accuracy of breakout forecasting. 5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing. 6. Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data. 7. Remote Web browsing can be achieved according to customer needs. 8. Can be seamlessly connected with MES-C220 mould expert system.

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Overview The mold is a device that shapes the cast product in continuous steel casting, and it is also the core equipment and key technology of continuous casting machine. The main function of the mould oscillation deflection detection instrument is to detect the the mould oscillation table’s oscillation frequency, amplitude, deflection rate, phase, oscillation trajectory curve, etc. Through the detection and adjustment of the detection instrument, the mold moves along the outer arc of the continuous casting machine according to the set amplitude, frequency and waveform deflection characteristics. The actual oscillation parameters of the mold oscillation table during the production process and the process parameters of the cast products cannot be effectively known without the data detection of the mold deflection detection instrument, so that the operator cannot adjust the mould’s production process parameters in real time according to the real-time situation of the on-site production. The continuous casting mold deflection detection instrument independently developed by our company is suitable for various molds such as slab, square billet, round billet and shaped billet. The system obtains the process parameters such as actual oscillation holographic parameters and negative slip amount of the oscillation table by effectively detecting the movement of the mold. The technicians can formulate the control strategy of the mould according to these actual parameters, and improve the output and quality of the product within a safe and reliable range. The structure of the instrument Continuous casting mold oscillation and deflection detection instrument is mainly composed of sensor system, sensor signal conditioning circuit, power supply circuit, synchronous data acquisition module, communication cable, and software data analysis system. There are three axial acceleration sensors installed in the mold oscillation and deflection detection instrument, one of which is to detect the vertical oscillation signal (Y axis), and the other two are to detect the horizontal oscillation signal (X and Z axis). The signal obtained by the sensor is processed by the preprocessor and the preprocessing module. The oscillation signal and sensor status signal will be filtered and normalized, sent to the synchronous data collector for digitization and feature extraction, and the data is analyzed and processed by the master computer software to obtain various oscillation parameters and process parameters required by users. The functions of the system 1. Adopting mould oscillation X/Y/Z three-dimensional data acquisition, using high-precision sensor system and high-sensitivity axial accelerometer, comprehensive detection of equipment oscillation state, including: 1) Detect the oscillation frequency of the mold oscillation table 2) Detect the amplitude of the mold oscillation table 3) Detect the deflection rate of oscillation 4) Detect the lateral deflection, longitudinal deflection, phase, and phase difference of the mold oscillation table 5) Three-dimensional display of the oscillation trajectory, and the oscillation table trajectory can be viewed from 6 sides of the oscillation table (X-Y, X-Z, Z-Y) 2. The software system adopts the design of man-machine interactive graphic interface, which can display the mold oscillation state in real time. The software functions include: 1) Real-time data curve display: oscillation waveform, oscillation frequency, signal superposition analysis 2) Single-axis curve display, multi-axis curve display, amplitude, acceleration, three-dimensional graph 3) View historical curve 4) Generate test report 5) Give a warning prompt 6) Spectrum analysis function 7) Long-term storage of data 3. Portable measurement method, which can provide handheld detection equipment with wireless remote transmission, and the operation is simple. 4. Provide an overview of inspection parameters under the full screen, displaying all data including oscillation parameters and process parameters. At the same time, the calculation and display of the oscillation spectrum is completed in real time, which is used to evaluate the frame loss of the waveform , and to determine whether there is a problem with the installation of the oscillation device. 5. Alarm management. Record each alarm data under real-time alarm conditions to analyze the cause of the alarm and evaluate the impact of the alarm on production. 6. Parameter setting. Users can set the ideal oscillation value and normal working range of various steels online. We also can set the alarm limit, and the storage time of the database etc. 7. After charging the device once, it can work continuously for more than four hours. 8. Integrate embedded processing equipment to realize data collection, display, analysis, reporting and other functions. 9. According to the mold characteristics and user requirements, it can be flexibly configured, wich is suitable for all types of molds such as square billets, slabs, round billets and other mold oscillation tables. 10. Support wired and wireless data transmission functions, easy to use. 11. Use the laptop to receive the collected data, can be used for the operation test on site, and can analyze and process the data conveniently. The features of the system 1. The actual oscillation state replaces the ideal oscillation state. The actual oscillation state of the table is used to formulate a control strategy, so that the oscillation table can be used to produce products with more accurate oscillation. 2. Convenient detection method. The equipment can be used for on-site inspection at any time, and the production site can grasp the operating status of the on-site equipment in time, so that we can make production adjustments to the equipment at any time. 3. Efficient working methods and processing platforms. The high-integration equipment developed by embedded technology can work in high temperature and harsh environment. This system can comprehensively detect XYZ three-axis data, and realize real-time data analysis and processing with high-speed data operation and processing platform. 4. Powerful database function. The database adopts the mode of computer automatic management and operator's manual assistance management, and there are tables for recording historical data and alarm data and working parameter setting table of monitoring system inside the database. By adjusting the output range, the best output effect can be obtained.

Overview： Mold powder is mainly used in the continuous casting and steelmaking process, evenly sprinkled on the molten steel surface in the mold to lubricate, keep warm, prevent oxidation and absorb non-metallic inclusions. Mold powder is an indispensable auxiliary production material in the production process. In the process of evenly distributing the mold powder to the molten steel surface of the mold, the amount of mold powder should be controlled, and the thickness of the mold powder should be within a certain range. If the coverage thickness of the mold flux is too thin, it will cause no heat preservation, oxidation of molten steel, inclusions, cracks, large drawing resistance, steel leakage, etc. At the same time, the coverage thickness of mold flux should not be too thick, they can’t melt in time with too much mold powder, if the molten steel is churning, it is easy to get the mold powder into molten steel at this time, resulting in mold leakage. Therefore, the amount of mold powder must be controlled within a reasonable range. The detection and control of mold flux thickness is very important, especially for the steel plants which are strict with the steelmaking production process. The detection principle： The mold flux detection system developed by Wuhan CenterRise M&C Engineering CO., Ltd. uses the laser triangular sensor fixedly installed above the mold to obtain the height h1 by scanning the upper surface layer of mold flux with high-precision laser triangulation. When the laser measuring head is placed each time, the height h3 of the upper nozzle of the mold will be marked, and the system through the PLC system which is connected to the continuous casting machine through the network to introduce the height h1 of the mold liquid level. Through the calculation of three heights, we can get the thickness of mold powder H = 900-h1-(h3-h2)mm (900mm is the depth of mold). The features： The system adopts a high-precision laser triangulation distance meter, which can measure the thickness of the mold flux with high speed and high precision, and the accuracy can reach 1mm. The equipment is easy to install and use. When we are using, the laser rangefinding sensor can be placed directly above the mold without affecting production. The system can be interlocked with the automatic mold powder feeding system to automatically adjust the amount of mold powder, so as to automatically control the amount of mold powder within a reasonable range and realize intelligent automatic mold powder feeding. Non-contact measurement, the system only needs ventilation protection, simple and stable to use. The parameters： Measurement range：0-50mm Temperature measurement range: -20℃-700℃ Equipment installation distance：750mm System measurement accuracy：1mm Laser measurement accuracy: 0.1mm Frequency: 700-2000Hz Cooling method: air-cooled purging Installation method: rail sliding installation, can be slid out during maintenance Storage period: data can be stored for more than 2 years Communication method: Industrial Ethernet or Profibus-DP

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Overview LDT-I200 is a new generation of converter lining thickness gauge launched by our company. The system equipment emits a pulsed laser beam to the lining surface of the converter, and receives the returned laser light to measure its flight time. Then the system equipment calculates the distance between the equipment and the target point according to the transmission speed of the laser. During measurement, the user pushes the equipment to a certain position on the platform in front of the converter, and the equipment can start to scan and measure the target area of the converter after the equipment performs rapid self-positioning. The Measuring principle The measurement speed of LDT-I200 can reach up to 2,000,000 points per second, and each scan can obtain distance data of more than 1.5 million points. The actual surface curve of the entire converter lining can be obtained by combining the measurement data of different positions and angles. During the measurement, the laser head of the equipment rotates at a certain step angle to rapidly change the angle of the pulsed laser beam. Within 4 minutes, the three-dimensional surface contour of the converter lining can be formed, and the thickness information of the furnace lining can be obtained through coordinate conversion calculation. The measurement accuracy up to ±2mm. In order to convert the distance from the internal point of the converter to the thickness gauge into the thickness of the furnace lining at each point, we must know the coordinate relationship between the trolley and the converter. We use the second laser head to position the trolley. When the trolley is pushed to the measurement site, the positioning laser head rotates at high speed to scan the three reflective strips opposite the converter. Through triangulation measurement and calculation, we can calculate the relative position of the trolley to the reflective strips. The coordinates of the reflective strip and the converter are known through mapping, so that the coordinates of the trolley relative to the converter can be accurately obtained. The main components 1. Laser measuring head 2. Wireless communication 3. Battery pack 4. Mobile laser thickness gauge host 5. Converter inclination measurement system 6. Cooling circulation system 7. Positioning auxiliary reflector 8. Laser positioning system The technical indexes Laser reproducibility: ±2mm Laser accuracy: ±2mm Local fastest measurement time: 15s Positioning time: 30s Full image measurement time: 4min The highest measurable lining temperature: 1850℃ Measuring distance: 0.5-25m Actual points are measured per frame: 1500000 points Continuous working time after fully charged: ≥3h Eye-safe laser: Class 1 laser product (doesn't hurt the eyes) The parameters of laser measuring head Measurement principle: According to the flight time and speed of the laser to calculate the distance Laser reproducibility: ±2mm Laser accuracy: ±2mm Scan rate: 2000000 points/second Measuring angle: vertical ±40°, horizontal 360° Maximum measurement temperature: 2200℃ Working temperature: -20℃-80℃ Cooling method: Integrated liquid cooling system, IP64 grade protection Laser wavelength: 1550nm (near infrared)

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Overview The handheld roll gap checker is specially used to measure the length between spherical surface, arc surface and plane (or spherical surface). It is specially suitable for the opening adjustment of the roll gap of the metallurgical continuous casters in various specifications, because the roll gap checker has the advantages of high resolution, accurate measurement, stable data and easy to use. Because the opening accuracy of the roll gap checker will directly affect the quality of the casting block, this roll gap checker is an indispensable testing equipment in the continuous casting equipment, which can fully meet the needs of on-site installation testing and use process verification. When the hand-held roll gap meter smoothly passes through the gap between the guide rolls of the continuous casting machine, the upper measuring contact of the hand-held roll gap checker contacts the inner arc roll and the lower measuring contact touches the outer arc roll. The handheld roll gap checker is used in perpendicular to the roll diameter direction, during the pushing process, when the hand-held roll gap meter is in the tangent plane of the upper and lower rolls, the measured value is the smallest at this time, and this value is the roll gap measurement value. The design of the hand-held roll gap gauge ensures that the upper and lower contacts of the roll gap checker can smoothly pass the measured roll along a straight line during measurement. During the measurement process, the roll gap measuring instrument automatically compares the measured values, and displays the minimum measured value on the instrument display interface, which is the current measured roll gap value. The introduction of different types The measuring range of the split hand-held roll gap checker is 180mm - 400mm This hand-held roll gap checker adopts the design that the measuring body and the display instrument are separated. The measuring body can be clamped by an extension rod, which is suitable for online maintenance and measurement of wider slabs, and it is convenient to use the extension rod to send the measuring body into the continuous casting section to measure inside and we can see measurement data on the checker outside. The measuring range of instrument type handheld roll gap checker is 120mm - 400mm This hand-held roll gap meter is light and compact, and it is convenient to carry during maintenance. The measurement value can be seen immediately after measurement, easy to use, and can be equipped with a short measuring rod. It is suitable for the maintenance and measurement of slab online and offline continuous casting sections. It has data printing function, the measurement results can be printed in real time. The measuring range of thin slab hand-held roll gap checker is 60mm - 150mm This handheld roll gap meter is suitable for measuring the roll gap of CSP continuous casting machine and ultra-thin slab continuous casting machine. It is accurate and easy to use. The technical parameters 1. Measuring range of instrument type handheld roll gap checker: 180mm - 400mm (the range can be customized) 2. Measuring range of digital hand-held roll gap checker: 120mm - 400mm (the range can be customized) 3. Measuring range of hand-held thin slab roll checker : 60mm - 150mm (the range can be customized) 4. Measurement accuracy: 0.01mm 5. Working temperature: -25℃~+85℃ 6. Battery capacity: 5000mAh 7. Charger specification: 12V

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