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Overview MAC-G320 automatic mold flux feeding system is a new generation product of automatic adding mold flux, which is independently developed by Wuhan CenterRise M&C Engineering Co., Ltd. According to different steel grades, casting speed, vibration and other process parameters, then the system can analyze and calculate the accurate mold flux addition amount through intelligent software. Then the system sends out signals to control the mold flux addition process and mold flux addition amount, and designs appropriate nozzles and propellers according to the fluidity of molten steel in the mold and the ductility of mold flux. After the system setting is completed, there is no manual intervention is required. It completely replaces the whole process of manual addition of mold flux, and realizes the automation of mold flux addition. The features of the system 1. The system automatically controls the amount, process and time of adding mold flux according to the process requirements of automatic mold flux addition, so as to maintain the physical state of the mold flux and prevent it from being broken. 2. The user can match different parameters according to actual needs, so as to change the length of the mold flux feeding time and the amount of mold flux, which can suit for the use of different segments and different casting speeds. 3. The casting speed signal is used and the amount of adding mold flux can be automatically adjusted according to the casting speed. The mold flux can be added timely and evenly, which can improve the quality of the billet and reduce labor intensity. 4. The time is controlled by PLC, no manual intervention is required. The adjustment is very convenient. It has manual, automatic, local and remote control modes. 5. The system has reliable performance and simple structure, and can be adapted to powder and granular mold flux. 6. It has a special anti-blocking nozzle and backflushing design to overcome the phenomenon of pipeline blockage. 7. Strong operability, simple and convenient maintenance, and low maintenance cost. 8. It can maintain the even distribution of the flux layer in the mold. The composition of the system The system consists of feeding trolley, feeding bucket, swing arm and feeder motor, swing arm transmission device, PLC and control equipment. 1. The feeding trolley is the support and walking equipment of the mold flux feeder. The basic equipment of the adding mold flux machine is installed on the feeding trolley. At the same time, the trolley can easily make the mold flux feeder walk to the working position or the parking position. 2. The feeding bucket is a device for holding mold flux. The mold flux is pre-filled in the feeding bucket and is evenly output through the feeder. The feeding bucket is provided with alarm contact of mold flux level limit.. 3. The swing arm and the feeder motor form a feeding and conveying device. The mold flux is evenly transmitted to the feed opening at the front end of the swing arm through the screw distributing device controlled by the motor. Then the mold flux can be used for mold distribution. 4. PLC and control equipment adjust and control the mold flux feeding speed, operation mode and control mode of the mold flux feeding machine, and realize various control modes and rates. 5. The swing arm transmission device controls the reciprocating motion of the swing arm according to the size of different molds, so that the mold flux is evenly distributed in the mold. The technical parameter Mold width: 500-2000mm Mold thickness: 100-500mm Type: screw conveying type mold flux feeding machine Heating method: stirring electric heating Arrangement location: on the pouring platform (with its own wheels to move) Adding capacity: 0.5～7.5L/min, continuously adjustable feeding tube Molding flux storage tank: 300 L, with material level detection and alarm Control mode: local/remote control, automatic /manual mode Molding flux type: granular flux or powder flux flux adding method: spiral swing adding flux Casting speed interlock: yes Mould size setting: yes Signal transmission: DP/Industrial Ethernet

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Overview The surface quality inspection of high temperature cast product is of great significance to the repair of cast product’s defects and the hot delivery of hot cast product. The ZSQ-T series of online surface quality inspection equipment for casting billets developed by Wuhan CenterRise M&C Engineering Co., Ltd can detect the defects such as scratches, cracks, holes, pits, edge cracks, edge defects on the surface of the cast products, and meet the customer's requirements for the quality inspection of the surface of the cast product. The principle of the system The ZSQ-T200 online surface quality inspection system for continuously cast products adopts the principle of optical imaging and uses a CCD image sensor to input the surface image of the cast products to be detected into the computer, and then the obtained image is processed by special image processing software to find out whether there is any defect in the image. After the defects in the image are obtained, the obtained defects are classified through a special self-learning system, and finally the requirements of the computer to automatically identify the surface defects of the cast products are achieved. The composition of the system 1. Optical part: The optical part is composed of multiple fixed-focus lenses and linear CCD, which mainly realizes scanning and imaging of the surface of the cast products. 2. Lighting part: The lighting part is composed of a high-brightness LED array and a cylindrical lens, which realizes high-brightness and high-uniformity lighting on the surface of the cast products. 3. Mechanical structure part: The mechanical structure part mainly realizes the adjustment, installation and fixing of the optical part and the lighting part, and consists of the imaging head (optical part), light box (lighting part), bracket and control cabinet. The structure is required to be stable and reliable. 4. Real-time processing: The real-time processing part is completed by the multi-CCD data real-time sampling processing unit (high-speed DSP) independently developed by Wuhan CenterRise M&C Engineering Co., Ltd. 5. Hardware part: The hardware part consists of high-speed storage controller and storage hard disk array, Gigabit InternetMAC controller, Gigabit Ethernet PHY. Rj45, and multiple high-speed workstations. 6. Detection software: The detection software mainly realizes the functions of collection, storage, transmission, processing of CCD scanning images, extraction of defects, analysis of defect characteristics, calculation of defect size and position, storage of defect images, generation of cast product’s surface quality analysis reports. etc.

Overview： Mold powder is mainly used in the continuous casting and steelmaking process, evenly sprinkled on the molten steel surface in the mold to lubricate, keep warm, prevent oxidation and absorb non-metallic inclusions. Mold powder is an indispensable auxiliary production material in the production process. In the process of evenly distributing the mold powder to the molten steel surface of the mold, the amount of mold powder should be controlled, and the thickness of the mold powder should be within a certain range. If the coverage thickness of the mold flux is too thin, it will cause no heat preservation, oxidation of molten steel, inclusions, cracks, large drawing resistance, steel leakage, etc. At the same time, the coverage thickness of mold flux should not be too thick, they can’t melt in time with too much mold powder, if the molten steel is churning, it is easy to get the mold powder into molten steel at this time, resulting in mold leakage. Therefore, the amount of mold powder must be controlled within a reasonable range. The detection and control of mold flux thickness is very important, especially for the steel plants which are strict with the steelmaking production process. The detection principle： The mold flux detection system developed by Wuhan CenterRise M&C Engineering CO., Ltd. uses the laser triangular sensor fixedly installed above the mold to obtain the height h1 by scanning the upper surface layer of mold flux with high-precision laser triangulation. When the laser measuring head is placed each time, the height h3 of the upper nozzle of the mold will be marked, and the system through the PLC system which is connected to the continuous casting machine through the network to introduce the height h1 of the mold liquid level. Through the calculation of three heights, we can get the thickness of mold powder H = 900-h1-(h3-h2)mm (900mm is the depth of mold). The features： The system adopts a high-precision laser triangulation distance meter, which can measure the thickness of the mold flux with high speed and high precision, and the accuracy can reach 1mm. The equipment is easy to install and use. When we are using, the laser rangefinding sensor can be placed directly above the mold without affecting production. The system can be interlocked with the automatic mold powder feeding system to automatically adjust the amount of mold powder, so as to automatically control the amount of mold powder within a reasonable range and realize intelligent automatic mold powder feeding. Non-contact measurement, the system only needs ventilation protection, simple and stable to use. The parameters： Measurement range：0-50mm Temperature measurement range: -20℃-700℃ Equipment installation distance：750mm System measurement accuracy：1mm Laser measurement accuracy: 0.1mm Frequency: 700-2000Hz Cooling method: air-cooled purging Installation method: rail sliding installation, can be slid out during maintenance Storage period: data can be stored for more than 2 years Communication method: Industrial Ethernet or Profibus-DP

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Overview The handheld roll gap checker is specially used to measure the length between spherical surface, arc surface and plane (or spherical surface). It is specially suitable for the opening adjustment of the roll gap of the metallurgical continuous casters in various specifications, because the roll gap checker has the advantages of high resolution, accurate measurement, stable data and easy to use. Because the opening accuracy of the roll gap checker will directly affect the quality of the casting block, this roll gap checker is an indispensable testing equipment in the continuous casting equipment, which can fully meet the needs of on-site installation testing and use process verification. When the hand-held roll gap meter smoothly passes through the gap between the guide rolls of the continuous casting machine, the upper measuring contact of the hand-held roll gap checker contacts the inner arc roll and the lower measuring contact touches the outer arc roll. The handheld roll gap checker is used in perpendicular to the roll diameter direction, during the pushing process, when the hand-held roll gap meter is in the tangent plane of the upper and lower rolls, the measured value is the smallest at this time, and this value is the roll gap measurement value. The design of the hand-held roll gap gauge ensures that the upper and lower contacts of the roll gap checker can smoothly pass the measured roll along a straight line during measurement. During the measurement process, the roll gap measuring instrument automatically compares the measured values, and displays the minimum measured value on the instrument display interface, which is the current measured roll gap value. The introduction of different types The measuring range of the split hand-held roll gap checker is 180mm - 400mm This hand-held roll gap checker adopts the design that the measuring body and the display instrument are separated. The measuring body can be clamped by an extension rod, which is suitable for online maintenance and measurement of wider slabs, and it is convenient to use the extension rod to send the measuring body into the continuous casting section to measure inside and we can see measurement data on the checker outside. The measuring range of instrument type handheld roll gap checker is 120mm - 400mm This hand-held roll gap meter is light and compact, and it is convenient to carry during maintenance. The measurement value can be seen immediately after measurement, easy to use, and can be equipped with a short measuring rod. It is suitable for the maintenance and measurement of slab online and offline continuous casting sections. It has data printing function, the measurement results can be printed in real time. The measuring range of thin slab hand-held roll gap checker is 60mm - 150mm This handheld roll gap meter is suitable for measuring the roll gap of CSP continuous casting machine and ultra-thin slab continuous casting machine. It is accurate and easy to use. The technical parameters 1. Measuring range of instrument type handheld roll gap checker: 180mm - 400mm (the range can be customized) 2. Measuring range of digital hand-held roll gap checker: 120mm - 400mm (the range can be customized) 3. Measuring range of hand-held thin slab roll checker : 60mm - 150mm (the range can be customized) 4. Measurement accuracy: 0.01mm 5. Working temperature: -25℃~+85℃ 6. Battery capacity: 5000mAh 7. Charger specification: 12V

Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. Block Diagram of Breakout Prediction System The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP)，PROFIBUS-DP，CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software Online monitoring software for breakout prediction Offline query software for breakout prediction Data recovery and self-learning software packages Data acquisition and monitoring software The software package of mold thermal status display The functions of the system Real-time data acquisition, data analysis and judgment Automatic selection of steel grade’s alarm parameters Real-time dynamic picture monitoring Prediction alarm and information display of breakout signs Automatic deceleration after alarm Historical data storage and historical trend graph display Automatic report generation and printing Alarm prediction and pattern recognition of unknown steel grades by neural network Dynamic real-time temperature profile prediction Mould heat flow field display FIG 1：Typical process of mold breakout prediction The features of the system 1. Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components. 2. The system has strong adaptability and can meet the transformation of various structural continuous casting machines. 3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases. 4. The combination of artificial neural network and intelligent forecasting model improves the alarm accuracy of breakout forecasting. 5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing. 6. Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data. 7. Remote Web browsing can be achieved according to customer needs. 8. Can be seamlessly connected with MES-C220 mould expert system.

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Overview The system realizes the fixed-length measurement of the width, thickness and length of the continuously cast product through machine vision and laser rangefinding system. The measured data is transmitted to the host system through the optical fiber. The host system calculates the weight of each billet according to different steel grades and specific gravity, so that we can realize the fixed length measurement and fixed weight control of the cast products and the precise control of the steelmaking process in the production process. After cutting the billets by fixed weight and length, the fixed weight cut-to-length system is checked by the online weighing measurement system, so as to give feedback to the fixed length model of control system. The slab number (automatic checking) can also be automatically identified online by using machine vision, and the weight and slab number can be automatically stored in the local database for use in the production and management system. The measuring principle of the system On the upper surface of the billet, a set of linear CCD cameras and a laser rangefinding instrument are respectively installed. Through machine vision and laser correction, we can achieve precise measurement of the cast products’ shape. Through accurate cast products’ shape monitoring, the billet thermal expansion coefficient of cast products and cast products’ density at the current temperature, we can obtain the quality of the billet. At the same time, we can achieve high-precision quality cut-to-length , namely, fixed-weight and fixed-length. The system can be matched with the weight detection and calibration system. The system adopts the online barrier-free hidden integral roller table weighing method for continuous casting products, and connects its weighing data into the intelligent control model. The model and steel billet weighing system, and the fixed weight cut-to-length system realize the closed-loop control of the system model, and optimize the fixed weight accuracy through automatic signal collection. The features of the equipment The cutting control technology for fixed-length and fixed-weight of cast products is a concrete manifestation of the lean production management of steel products. In the era of high-quality competition of steel products, only high-end intelligent technology and management can reduce costs, improve quality and market competitiveness. 1. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 2. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 3. The detection and cutting precision is high, the controllable length sizing accuracy is ±1mm, and the quality sizing accuracy is more than 1.5‰. 4. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 5. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 6. Laser rangefinding and CCD machine vision are used to calculate the weight of the cast products and optimize the cutting to length. 7. Historical cutting data is automatically stored, and the system can set rules for historical data. 8. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 9. Adopt advanced high temperature laser measurement and high pixel linear CCD technology. 10. The system provides abundant interfaces, which can communicate with the PLC control. 11. Applicable to all kinds of continuous casting machine flame cutting system. 12. Provide automatic, upper and manual cutting control. The main technical requirements 1. Width range of the inspected cast product: 120~2000 mm 2. Length range of the inspected cast product: 1000~20000 mm 3. Thickness range of the inspected cast product: 35~400 mm 4. Steel billet moving speed: 3.5 m/s 5. Billet running speed: 6.5m/min 6. Temperature of the measured steel billet: 0~850 °C 7. Measurement accuracy: width ±0.2mm thickness ±0.2mm length ±0.2mm 8. Fixed weight accuracy: 0.8‰ (temperature model verification) 9. Quality inspection check: 1‰

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