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Pakistan (All cities)
Overview The automatic control for the molten steel level of the mold is one of the key technologies of continuous casting production. It is very important to reduce the labor intensity of workers, improve production efficiency, improve the quality and output of casting billet, reduce overflow and breakout of steel and improve the management level of steelmaking and continuous casting. The molten steel is poured into the mold. In order to prevent overflow, the molten steel level must be kept stable. Otherwise, during the casting process, if the level will fluctuate too much, and slag will be involved, forming surface slag inclusion on the surface of the casting billet, affecting the quality of the billet. The test points out that the relationship between the level fluctuation and the depth of casting billet surface slag inclusion is as follows: The experience has shown that surface slag inclusions can be eliminated when the level fluctuation is within ±10mm. At the same time, if the level fluctuation is more than 10mm, the rate of longitudinal cracks on the casting billet surface is 30%. It means that the level fluctuation directly affects the surface quality of the casting billet. The principle of the system The eddy current type molten steel level gauge is the key to the system. The system operates reliably and has excellent performance: high temperature resistance, strong anti-interference ability, fast dynamic response (lag time 0.10s), high detection accuracy (±05mm), and large measurement range (0-150mm). The selected electromagnetic field frequency ensures that the level detection probe only detects the level change of the mold and does not detect the mold flux or steel slag layer. The system has the advantages of simple operation and no radiation protection problems. The system is insensitive to argon blowing, and its sensors can be mounted on the tundish car or on the platform. The sensor is cooled by compressed air during use. The principle is shown in the figure A high-frequency exciting winding is installed above the molten steel surface of the mold. The high-frequency magnetic field generated by the high-frequency exciting winding induces eddy currents on the molten steel surface to form a magnetic field. The magnetic field generated by the induced eddy current is in the opposite direction to the magnetic field generated by the high-frequency exciting winding, which changes the impedance of the high-frequency exciting winding. Under the condition that the winding material and structure, steel grade, temperature remain unchanged, the coil impedance change only has a single-value function relationship with the height of the molten steel level. As long as the impedance change of the high-frequency winding is detected, the change of the molten steel level in the mold can be converted. The components of the system Continuous casting mold level automatic control system is composed of eddy current tyoe molten steel level gauge, controller and digital actuator for adjusting the opening of tundish stopper. The detection end of the mold level automatic control system is ① eddy current displacement sensor, which uses the eddy current mutual inductance effect between the energized coil and the metal conductor to detect the distance. The effective signal of the eddy current sensor is amplified and linearized by the circuit of ② mold level gauge, which converts the 0-150mm change in the molten steel level of the mold into a standard signal of 4-20mA.DC, and then transmits it to the ③ control computer to complete data processing and system control functions. We can also control the actuator manually and automatically through the ④on-site operation display control panel, and the opening of the stopper is controlled by the ⑤ actuator to realize the automatic control of the molten steel level. 1 Eddy current sensor; 2 mold level gauge; 3 control computer; 4 On-site operation display control panel; 5 digital actuator; The control principle of the system The system can be set to four control modes: automatic, semi-automatic, manual and motor clutch. The automatic mode is the closed-loop control system of the molten steel level, and control the opening of the stopper by the digital actuator; the semi-automatic mode uses opening degree setter and digital actuator to set the opening of the stopper manually; the manual mode is to open and close the button directly to control the opening of the stopper; the motor clutch mode is quickly changed from any of the above control methods to manual stopper operation. The functions of the system also include: display and record of molten steel level, nozzle opening and casting speed; setting of molten steel level and nozzle opening; alarm of molten steel level at limit value etc. In addition to taking the detection of molten steel level as the main feedback signal of the control system, the control system also considers various interference factors that have an impact on the level control. These interference factors include: 1. The influence of the change of the flow characteristics on the control system after the melt loss of the stopper 2. The influence of the weight change of molten steel in the tundish on the control system 3. The influence of the change of the casting speed of the continuous casting machine on the control system 4. The influence of the mold width change (the mold width is adjustable) on the control system 5. The influence of the vibration frequency and amplitude of the mold on the molten steel level gauge The function and software implementation In order to overcome these disturbances, the mold level control strategy adopts PID control. And on the basis of PID control, self-adaptive correction and feedforward control are introduced to form an advanced control system. The level control is the main loop, and there is a proportional gain of the main loop controller. According to the self-adaptive correction of the mold width change and feedforward compensation of casting speed, so as to further reduce and eliminate liquid level fluctuations caused by mold width adjustment and casting speed changes. In order to reduce the frequent action of the stopper, the system adopts the intergarting time change of the controller, and automatically selects a longer intergarting time when the molten steel level fluctuates lightly. And the system will choose a shorter intergrating time when molten steel level fluctuates greatly. Thereby, the fluctuation of the controlled object caused by the frequent action of the stopper rod is suppressed. In the signal processing of molten steel level gauge, an appropriate filtering link is added and the vibration frequency synchronous filter is used for filtering processing, which can overcome the interference of mold vibration frequency and amplitude variation.
Rs 200.000,0
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Pakistan
One is 7 months old (not sexed); freely flying, like to be out of cage all day, freely flying around. Other one is 5 months old (breeder told male, but not sexed) has already started training; steps on a perch now on demand, wing feathers growing back, likes to be outside cage on his stand.
Rs 4.000,0
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Abbottabad (Khyber Pakhtunkhwa)
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Rs 500,0
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Pakistan (All cities)
ALUMINIUM USED BEVERAGE CANS SCRAP LOOSE BALED OF UK ORIGIN. Available quantity 500mt Minimum Order acceptable 25MT Will be loaded in a 40ft high cube container Weight per container will be approx 25 mt. Origin: United Kingdom Details Item Aluminium scrap UBC Attechment : 3% Purity: 97.9% Minimum Density : 14 Pounds Per Cubic ft (225 kg/m3) Smooth Surface Tight Tolerances aluminum scrap Easy control and operation Fast melting Discontinuous melting with scrap High efficiency Stable working structure Packaging & Delivery Packaging Detail: it comes in bales, or according to the customer demand. Delivery Detail : Within 21-25 working days after order confirmed A maximum of 3% of impurities to be considered.this is just an outer limited Specification: Aluminium UBC Beverage Cans Chemical Composition: Si: 0.2 – 0.6%, Fe: 0.35%, Cu: 0.1%, Mn: 0.1%, Mg: 0.45 – 0.9%, Cr: 0.1%, Zn: 0.1% Standard Conforming to: (C11000 (ETP) Content 99.90%) Origin: United Kingdom/ Europe Packing: In Bundles Quantity: 25MTS and up to 300 MT per month Shipment: 40FT Container for more details contact us via email at baicuscrapmetalltd@gmail.com or whatsapp +447918 245841
Rs 300,0
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Pakistan
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Rs 200,0
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Pakistan (All cities)
Manufacturer's Warranty. Tecno Industries (Reg) اَلحَمْدُ لِله Manufacturers of: SERVO MOTOR controlled, Automatic Voltage Stabilizers & Regulators. (pure copper) Since 1986 Tecno Lazer Pakistan. 0300-9433728 Ring Road, Band Road, Lahore Pakistan. A Servo Stabilizer That Decreases 30 Volts (back-from 250 to 220 & Increases 70 Volts from 150 to 220) (±) 1% {CAN STEP-UP from even low (on-demand)} اَلحَمْدُ لِله Runs your Equipment Even in Low Main Voltage. INFORMATION: 1: ( An Old Transformer / Relay carrying Stabilizer steps down or up after losing or gaining 20-25 Volts While A Servo Stabilizer steps down or up after losing or gaining 1 Volt. (±) 1%) 2: (on-demand) Buck-Boost Transformer Technology add-in 2kVA and above Models. Basically they work on DC Servo Motor Control system. Their efficiency is much better and its output voltage of either 110 or 220 AC or any required voltage, more-over TECNO 3Phase models up-to 500kVA ratings are manufactured against a confirmed order. 1 year warranty with parts. 100% genuine copper winding (GUARANTEED) Specs for (intelligent Voltage Stabilizer): SERVO MOTOR controlled, Automatic Voltage Stabilizers & Regulators. Input Voltage : 150 To 250 AC Output Voltage : 110v & 220v AC (±) 1% Frequency : 45 or 60 Hz Wave Form : Non-distorted Sine-wave Response Time : 25ms / V Efficiency : 95 % Power Factor : 0.95 Relative Humidity : 30% to 80% (without condensation) Temperature Rise : Less Then 50c Control System : DC. Servo Motor Insulation Resistance : More then 3M?? at 500V DC Tested : 1500 V We Manufacture Servo Motor Controlled Automatic Voltage Stabilizer, using Japanese technology, for UPS, Solar, AC Air-Conditioner, Split-Type, Window Type, (LCD/LED TV) Washing Machine, Treadmill, Photocopier Machine. Television, Music System, Refrigerators, Ultra sound Machines, Embroidery Machines, All Sensitive Equipment, Signalling Devices, CNC Machines, Air Conditioning Plants, Telecommunication Networks, Motor Loads, Data Processing Equipment, Bio Medical Equipment, Drives, PLC’s, Induction Heating, Hotels, Defence Application, Industrial Units, Lighting Loads, Residential/ Offices, Farm Houses, R & D Institutions, Mainline Stabilizers, Sophisticated Laboratory Equipment etc. Runs your Appliances Even in Low Main Voltage. وولٹیج سٹیبلائزر Standard Power Ratings Available in Single-Phase & 3-Phase: 500VA, 1kVA, 2kVA, 3kVA, 5kVA, 10kVA, 30kVA. Up-to 500kVA Punjab NWFP, KPK, & All Pakistan Cargo, Feel Free to Call: Rana Naeem Hammad. M.D. Tecno Industries (Pvt) Ltd Lahore. +923009433728
Rs 121,0
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Pakistan (All cities)
TJWholesale is the importer, wholesaler and manufacturer of high quality gold plated jewellery, artificial jewellery, hair accessories, ladies handbags and men's accessories.
Rs 0,0
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Pakistan (All cities)
Overview The infrared converter slag detection system uses a far-infrared thermal imager to monitor the situation of converter tapping in real time, and is connected to the main control computer in the electrical room through the conversion and transmission of video signals. The radiation intensity in the infrared wavelength range of 7-14um is different to distinguish molten steel and slag. In the later stage of the converter tapping, the molten steel gradually decreases, and the steelmaking slag is involved in the molten steel and flows out of the tapping hole. After the thermal imager recognizes the steelmaking slag in the imaging temperature measurement, it will give an alarm according to the slag content ratio threshold set by the software. The thermal imager will start the slide plate to close the tapping hole, so as to realize the control of the slag in the converter tapping, and ensure the maximum yield of molten steel and the minimum control of the steelmaking slag content. The effect of slag detection in converter tapping is of great significance to the control effect of the slag amount. The converter slag detection and control system developed by our company conducts non-contact monitoring of the tapping steel flow through the far-infrared detector thermal imager. It can detect the slag condition in real time and output an alarm signal and control system, which can replace manual visual inspection and provide accurate, efficient and stable slag detection effect. When the system finds the slag, the intelligent control unit quickly makes a judgment of lifting the furnace and blocking the slag and outputs an alarm signal. As shown in Figure 1, the system includes thermal imager, front purge protection box, front electrical box, power distribution cabinet, main control monitor, monitor of rocking furnace chamber, sound and light alarm, infrared converter slag monitoring software system, etc. The features of thermal imager 1. The temperature measurement range is 200°C ~ 2000°C, high temperature measurement accuracy, and multiple temperature measurement intervals can be set. 2. High-resolution thermal imaging system, the imaging picture is clear, and the imaging color can be freely marked according to the set temperature. 3. With hot zone alarm function, the alarm zone and temperature range can be set arbitrarily. 4. With hot zone tracking function 5. Equipped with special 7~14um infrared filter lens The technical parameters 1. Temperature measurement range: 200°C ~ 2000°C 2. Temperature measurement accuracy: 2% 3. Detection accuracy and alarm accuracy: ≥98% 4. Resolution: ≥ 0.5℃ 5. Pixels: 640x240PT 6. Band: 7~14um 7. Field of view: 7.5°×5.5° 8. Frame rate: ≥ 25 frames/sec 9. Equipment service life: ≥5 years 10. The normal operation rate of the automatic control system: ≥99%
Rs 0,0
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Pakistan (All cities)
Overview The handheld roll gap checker is specially used to measure the length between spherical surface, arc surface and plane (or spherical surface). It is specially suitable for the opening adjustment of the roll gap of the metallurgical continuous casters in various specifications, because the roll gap checker has the advantages of high resolution, accurate measurement, stable data and easy to use. Because the opening accuracy of the roll gap checker will directly affect the quality of the casting block, this roll gap checker is an indispensable testing equipment in the continuous casting equipment, which can fully meet the needs of on-site installation testing and use process verification. When the hand-held roll gap meter smoothly passes through the gap between the guide rolls of the continuous casting machine, the upper measuring contact of the hand-held roll gap checker contacts the inner arc roll and the lower measuring contact touches the outer arc roll. The handheld roll gap checker is used in perpendicular to the roll diameter direction, during the pushing process, when the hand-held roll gap meter is in the tangent plane of the upper and lower rolls, the measured value is the smallest at this time, and this value is the roll gap measurement value. The design of the hand-held roll gap gauge ensures that the upper and lower contacts of the roll gap checker can smoothly pass the measured roll along a straight line during measurement. During the measurement process, the roll gap measuring instrument automatically compares the measured values, and displays the minimum measured value on the instrument display interface, which is the current measured roll gap value. The introduction of different types The measuring range of the split hand-held roll gap checker is 180mm - 400mm This hand-held roll gap checker adopts the design that the measuring body and the display instrument are separated. The measuring body can be clamped by an extension rod, which is suitable for online maintenance and measurement of wider slabs, and it is convenient to use the extension rod to send the measuring body into the continuous casting section to measure inside and we can see measurement data on the checker outside. The measuring range of instrument type handheld roll gap checker is 120mm - 400mm This hand-held roll gap meter is light and compact, and it is convenient to carry during maintenance. The measurement value can be seen immediately after measurement, easy to use, and can be equipped with a short measuring rod. It is suitable for the maintenance and measurement of slab online and offline continuous casting sections. It has data printing function, the measurement results can be printed in real time. The measuring range of thin slab hand-held roll gap checker is 60mm - 150mm This handheld roll gap meter is suitable for measuring the roll gap of CSP continuous casting machine and ultra-thin slab continuous casting machine. It is accurate and easy to use. The technical parameters 1. Measuring range of instrument type handheld roll gap checker: 180mm - 400mm (the range can be customized) 2. Measuring range of digital hand-held roll gap checker: 120mm - 400mm (the range can be customized) 3. Measuring range of hand-held thin slab roll checker : 60mm - 150mm (the range can be customized) 4. Measurement accuracy: 0.01mm 5. Working temperature: -25℃~+85℃ 6. Battery capacity: 5000mAh 7. Charger specification: 12V
Rs 0,0
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Pakistan (All cities)
Specification Used Electric Motor Scrap sealed units purity: 99.97% with connection box consist of aluminum case, with full copper content inside voltage220/440 voltage 50 or 60 hz. Size : 100 -500 cm3 power 2 Hp to 40 Hp Three phase Compressor weight: 6Kg, 8Kg, 10Kg, 12Kg 14kg 20kg -22 kg 40kg material : oil drained, comes copper Inside bulk quantity available for more details inbox me or contact us via email at baicuscrapmetalltd@gmail.com or add us on whatsapp +447918 245841
Rs 120,0
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Multan (Punjab)
Hazrat Syed Sakhi Zain ul Abideen (RA) migrated from Baghdad to Saudi Arabia and spent 22 years in Madina Munawara.One night, holy Prophet hazrat Mohammad (may peace be upon him) appeared in a dream and instructed him to go to India, convince the people to the right path, preach or spread the teachings of Islam.Obeying the orders of the holy Prophet Hazrat Mohammad (may peace be upon him), the Sufi Saint left Madina Munawara and came to Shahkot. The Sufi saint is the father of a famous Sufi Hazrat Syed Ahmad Sultan, known as Sakhi Sarwar, the bountiful Chief, shrine at Sakhi Sarwar Pakistan. Hazrat syed sakhi Zain ul Abideen (RA) practised austerities and prayers in shahkot, The great renowned Sufi saints paternal genealogy is directly related ten generation up with Ameer ul Momeneen (commander of faithful) Hazrat Imam Ali Ibne Abu Talib R.A, thus he was a direct descendant of the holy Prophet Hazrat Mohammad (may peace be upon him). The name Zain ul Abideen was selected by his father Syed Umar due to the deep love and devotion with Imam Zain ul Abideen (A.S). Specification. Object Name: Seal stamp Description: Syed Zain ul Abideen Shah"Sultan Sarwar" Inscription Script : Arabic Inscription Technique: Engraved Date Period: A D 13th Century 1248 Time period: A D 13th Century Geography: Indian Subcontinent (Central Asia) Culture/period: Islamic Condition: Excellent Relics of the Islamic saints strengthens spiritual beliefs, inspire people and give them comfort in tough times. The holy seal is a precious asset handed down from generation to generation, extremely rare and a genuine masterpiece regarding the sacred relics of the early Islāmic saints.
Rs 100,0
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Pakistan (All cities)
Overview: LGK-S107 analog heat source instrument (heating tool) is independently developed and designed by Wuhan CenterRise M&C CO., Ltd. This instrument is a heating and testing equipment used to test the performance of the thermocouples installed in the mold in continuous casting machine. After the installation of the mold breakout prediction thermocouples completed, the analog heat source instrument is used to test these thermocouples before they go online. After the thermocouple is connected to the mold thermocouple detector, the current temperature of each thermocouple point will be displayed. By using our heating device to heat the copper plate point of each thermocouple at a fixed point, the thermocouple will have a synchronous temperature rise and then we can observe the temperature rise curve of the same column of temperature points to see whether the temperature measurement consistency of the column of thermocouples is consistent, so as to judge the overall status of thermocouples installed in the mold. If an abnormal point occurs, it needs to be repaired and replaced, so as to ensure the stable operation of the mold breakout prediction system. The working principle: The heating tool generates high heat by 220v alternating current and the electric heating element. The heat is transmitted to the copper plate of the mold through the copper head to simulate the heat source of molten steel, so that the thermocouples of the mold can sense the temperature change to achieve the purpose of calibrating the temperature measurement system. The composition: Walking trolley mechanism Preloader Pure copper heating contacts PID thermostat High power heating tube high power driver The parameters: Power supply: AC220V 50Hz Total power: 2200W Single point power: 300W Temperature control accuracy: 1°C Temperature control range: 0°C-500°C Common temperature range: 25°C-300°C Heating points: 3 (points can be customized) Heating method: heating tube heating Heating contact material: copper
Rs 0,0
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Pakistan (All cities)
Overview Our company focuses on the production and application of the cables in continuous casting steel production. We have rich on-site usage experience, which provides us with technical guarantees for manufacturing high-quality communication cables. For cables of different applications, we have different protection requirements, such as high temperature resistance, anti-pull, acid and salt spray resistance, slightly positive pressure heavy-duty connector, anti-oil pollution, anti-interference, etc. Common industriaI cable for continuous casting 1. Breakout prediction compensation cable 2. Mold level control cable 3. Mold oscillation cable 4. VUHZ sensor cable 5. Mold width adjustment cable 6. Dynamic lightly depress the cable 7. Fixed cable for ladle slag 8. Movable cable for ladle slag The quality control All our products use proven materials to ensure stable and reliable product quality from the source. The core equipment all adopt imported raw materials. From raw material control to wire harness integrated processing, we ensure the stability and consistency of product quality. The scientific quality management system brings the product quality to a higher level. The program customization Our company has been focusing on the production and processing of wire harness products for many years. We have a professional technical team, which can realize synchronous development and technical docking with customers timely, optimize product design, and provide customers with complete solutions for wire harness products. Widely used: All kinds of wire harnesses produced by our company are widely used in major steel mills across the country, such as SHOUGANG, TISCO, HBIS GROUP, TIANJIN IRON PLANT, BAOGRANG GROUP, etc. The first-class product quality, and has won unanimous praise from domestic and abroad.
Rs 0,0
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Pakistan (All cities)
Overview The all-digital non-touching infrared/laser automatic cut-to-length system developed by Wuhan CenterRise M&C Engineering Co., Ltd. is the first digital measurement, digital transmission, digital positioning and digital control technology in China. It is suitable for the primary and secondary cutting of continuously cast product of square billets, rectangular billets, slabs, round billets and shaped billets. It can automatically cut 1-24 strands billets to length at the same time, and display the casting speed and running status of each billet. The system has high measurement and control accuracy and strong anti-interference ability, which improves the output and quality of the cast products and reduces the labor intensity of the operator. The whole system has the advantages of low investment, simple installation, debugging and operation, and basically maintenance free. No need to change the original production equipment, a major breakthrough in the automatic cut-to-length cutting method, and it is also an important part of the continuous casting process, which has been highly praised by experts and manufacturers. Digital infrared cutting to length can also provide high-definition solutions, so that the measurement error is ±2mm, and the system can support 4 strands high-definition CCD image measurement. The features of the system 1. The system adopts advanced digital image processing technology (non-touching type) to identify the length of hot billet online, automatically controls the flame cutting machine to cut the hot billet to a certain length, detects and displays the running status and casting speed, and collects the image information of the moving billet from a long distance through an infrared camera. 2. The computer processes the image information by pattern recognition program, forms the operation information and converts it into the electrical signal of the specified format, so that the hot billet can be cut by the actuator. The system can cut the 1-24 strands to length at the same time with an infrared camera. 3. A schematic diagram of the overall layout and working principle of the system is shown in Figure 1. Fig 1 The functions of the system 1. Applicable to all kinds of continuous casting machine flame cutting system. 2. Adopt advanced digital image pickup technology. 3. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 4. The system provides abundant interfaces, which can communicate with with the PLC. 5. The fixed-length parameters and data can be directly modified by the secondary system to optimize the fixed-length cutting. 6. Historical cutting data is automatically stored, and the system can set rules for historical data. 7. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 8. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 9. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 10. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 11. Provide automatic, manual cutting control. 12. The detection and cutting precision is high, and the controllable precision is ±5mm. The extension of the system The system can install 1 to 8 cameras. Generally, when one camera cannot meet the requirements, the system can be equipped with 2 to 8 cameras. The camera can be fixed inside and outside the operating room perpendicular to the roller line, and the setting height is generally 3-5 meters, so that the camera can clearly and completely capture the image of the moving billet. High-definition line scan cameras can also be provided to perform high-precision positioning of each strand of cast products. Line scan cameras are used to support up to 12 strand systems, which ensures that the center of the viewing angle, the billet head, and the fixed-length mark are vertical to improve the cutting and fixed-length accuracy. The technical parameters 1.Numbers of caster stands: maximum 24 strands 2.Cutting method: flame cutting 3.Matching casting speed: ≤6.5m/s 4.Temperature range of billets: 1000℃ 5.Measurement accuracy: ±5mm 6.Cut-to-length range: 3-18m 7.Signal transmission: TCP/IP 8.Number of signals: pre-cut, cut
Rs 0,0
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Pakistan (All cities)
Overview Mold is the casting billet forming equipment in continuous steel casting, and it is also the core equipment and key technology of continuous casting machine. Its function is to forcibly cool the high-temperature molten steel continuously injected into its inner cavity through the water-cooled copper plate to export its heat and to gradually solidify it into a casting billet with the required cross-sectional shape and billet shell thickness. And the casting billet, which is still in liquid state, is continuously pulled out from the lower nozzle of the mold to create conditions for casting billet to be completely solidified in the subsequent secondary cooling area. The main function of the mould oscillation device is to make the mould perform mechanical movement according to the given characteristics of amplitude, frequency and waveform deflection. The purpose is to facilitate demoulding and prevent the occurrence of sticking and breakout accidents due to the bonding of the casting billet with the copper wall of the mold during the solidification process. MOC-K100 mould oscillation online monitoring system can three-dimensionally detect the positive and negative frequencies and waveform characteristics of the mould oscillation. The online changing data is provided in real time, which provides convenient and effective detection methods for on-site inspection personnel. The meaning of the system 1. When the continuous casting machine is not working properly, the billet quality problems (such as unstable oscillation marks, edge cracks, etc.) occur. According to the monitoring results of the system, we can combine with the actual on- site situation to analyze the cause of the failure, and efficiently evaluate and solve the problem of the oscillation table to improve product quality. 2. During the normal operation of the equipment, with the fatigue and wear of the mechanical structure of the mold, the expected oscillation parameters of the mold and the actual oscillation parameters will have a oscillation difference with time change, resulting in the internal process parameters’ changing of the continuous casting machine. Timely and accurate monitoring of changes in these parameters is helpful to schedule maintenance. 3. Transfer equipment maintenance from regular maintenance to state maintenance, do not repair when there is no problem, and arrange maintenance according to production needs when abnormal signs appear. Prevent over-repair and under-repair. 4. According to the monitoring results of the equipment, the on-site working parameters are adjusted in time to avoid adopting inaccurate or large-error oscillation to work and prevent the "breakout" accident. 5. We can timely find out that the oscillation is not stable or out of control in a small range, so as to avoid the formation of unevenness and unstable oscillation marks on the surface of the slab during the solidification of molten steel into the slab, and improve the surface quality of the product. 6. Adjust the working parameters reasonably according to the monitoring results, avoiding the use of excessive safety factor, making the entire assembly line play a normal working efficiency, increasing the output of billets, and create favorable conditions for increasing the casting speed. The functions of the system (1) Overview of monitoring parameters: Provides an overview of real-time monitoring parameters in the full screen, displaying all real-time data including oscillation parameters and process parameters. (2) Time domain waveform: This function mainly displays the oscillation waveforms of multiple measuring points and one channel standard waveform in real time, and simultaneously displays the three elements of oscillation of each measuring point in real time. (3) Waveform superposition: The difference between this function and the time domain waveform is that the waveforms of multiple measuring points are superimposed on a graph with lines of different colors on the same scale, and the oscillation difference of each channel can be calculated and displayed intuitively. (4) FFT: This functional module completes the calculation and display of the oscillation spectrum in real time. It is used to evaluate the waveform distortion of the entire oscillation table and to determine whether there is a problem with the installation of the oscillation device. (5) Bar graph: The oscillation of each measuring point is indicated by a bar graph of peak value and sensor gap voltage, which is more intuitive. (6) Trend: After starting this module, the operator can search the historical records in the database, analyze the changing trend of each parameter, and use it to analyze the rationality of the steel quality and processing parameter settings for different steels under the oscillation conditions. The parameters of the system 1. Number of measurement channels: According to the mold design, up to 16 sensors can be arranged 2. Sensor: three-dimensional oscillation sensing (X, Y, Z three axes) 3. Sensitivity: 1000mV/g 4. Frequency range: 0.04~10HZ 5. Frequency accuracy: ±0.01 Hz 6. Amplitude accuracy: 0.005mm 7. Transmission mode: wired digital transmission, wireless transmission 8. Host: 3U standard rack, handheld device 9. Sensor power supply: 24V.DC 10. Host power supply: 220V.AC/50Hz Mold oscillation curve The structure of the system The main components of the continuous casting mould online oscillation detection system are: 1. Three-dimensional oscillation measurement sensor 2. Handheld oscillation sensor calibrator 3. Dedicated signal connection cable 4. Preamplifier 5. Operation processing unit 6. Graphic display terminal 7. Industrial Ethernet (TCP/IP) or PROFIBUS-DP communication components 8. Control cabinet
Rs 200.000,0
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