Kyoritsu

Overview The surface quality inspection of high temperature cast product is of great significance to the repair of cast product’s defects and the hot delivery of hot cast product. The ZSQ-T series of online surface quality inspection equipment for casting billets developed by Wuhan CenterRise M&C Engineering Co., Ltd can detect the defects such as scratches, cracks, holes, pits, edge cracks, edge defects on the surface of the cast products, and meet the customer's requirements for the quality inspection of the surface of the cast product. The principle of the system The ZSQ-T200 online surface quality inspection system for continuously cast products adopts the principle of optical imaging and uses a CCD image sensor to input the surface image of the cast products to be detected into the computer, and then the obtained image is processed by special image processing software to find out whether there is any defect in the image. After the defects in the image are obtained, the obtained defects are classified through a special self-learning system, and finally the requirements of the computer to automatically identify the surface defects of the cast products are achieved. The composition of the system 1. Optical part: The optical part is composed of multiple fixed-focus lenses and linear CCD, which mainly realizes scanning and imaging of the surface of the cast products. 2. Lighting part: The lighting part is composed of a high-brightness LED array and a cylindrical lens, which realizes high-brightness and high-uniformity lighting on the surface of the cast products. 3. Mechanical structure part: The mechanical structure part mainly realizes the adjustment, installation and fixing of the optical part and the lighting part, and consists of the imaging head (optical part), light box (lighting part), bracket and control cabinet. The structure is required to be stable and reliable. 4. Real-time processing: The real-time processing part is completed by the multi-CCD data real-time sampling processing unit (high-speed DSP) independently developed by Wuhan CenterRise M&C Engineering Co., Ltd. 5. Hardware part: The hardware part consists of high-speed storage controller and storage hard disk array, Gigabit InternetMAC controller, Gigabit Ethernet PHY. Rj45, and multiple high-speed workstations. 6. Detection software: The detection software mainly realizes the functions of collection, storage, transmission, processing of CCD scanning images, extraction of defects, analysis of defect characteristics, calculation of defect size and position, storage of defect images, generation of cast product’s surface quality analysis reports. etc.

Overview The mold is a device that shapes the cast product in continuous steel casting, and it is also the core equipment and key technology of continuous casting machine. The main function of the mould oscillation deflection detection instrument is to detect the the mould oscillation table’s oscillation frequency, amplitude, deflection rate, phase, oscillation trajectory curve, etc. Through the detection and adjustment of the detection instrument, the mold moves along the outer arc of the continuous casting machine according to the set amplitude, frequency and waveform deflection characteristics. The actual oscillation parameters of the mold oscillation table during the production process and the process parameters of the cast products cannot be effectively known without the data detection of the mold deflection detection instrument, so that the operator cannot adjust the mould’s production process parameters in real time according to the real-time situation of the on-site production. The continuous casting mold deflection detection instrument independently developed by our company is suitable for various molds such as slab, square billet, round billet and shaped billet. The system obtains the process parameters such as actual oscillation holographic parameters and negative slip amount of the oscillation table by effectively detecting the movement of the mold. The technicians can formulate the control strategy of the mould according to these actual parameters, and improve the output and quality of the product within a safe and reliable range. The structure of the instrument Continuous casting mold oscillation and deflection detection instrument is mainly composed of sensor system, sensor signal conditioning circuit, power supply circuit, synchronous data acquisition module, communication cable, and software data analysis system. There are three axial acceleration sensors installed in the mold oscillation and deflection detection instrument, one of which is to detect the vertical oscillation signal (Y axis), and the other two are to detect the horizontal oscillation signal (X and Z axis). The signal obtained by the sensor is processed by the preprocessor and the preprocessing module. The oscillation signal and sensor status signal will be filtered and normalized, sent to the synchronous data collector for digitization and feature extraction, and the data is analyzed and processed by the master computer software to obtain various oscillation parameters and process parameters required by users. The functions of the system 1. Adopting mould oscillation X/Y/Z three-dimensional data acquisition, using high-precision sensor system and high-sensitivity axial accelerometer, comprehensive detection of equipment oscillation state, including: 1) Detect the oscillation frequency of the mold oscillation table 2) Detect the amplitude of the mold oscillation table 3) Detect the deflection rate of oscillation 4) Detect the lateral deflection, longitudinal deflection, phase, and phase difference of the mold oscillation table 5) Three-dimensional display of the oscillation trajectory, and the oscillation table trajectory can be viewed from 6 sides of the oscillation table (X-Y, X-Z, Z-Y) 2. The software system adopts the design of man-machine interactive graphic interface, which can display the mold oscillation state in real time. The software functions include: 1) Real-time data curve display: oscillation waveform, oscillation frequency, signal superposition analysis 2) Single-axis curve display, multi-axis curve display, amplitude, acceleration, three-dimensional graph 3) View historical curve 4) Generate test report 5) Give a warning prompt 6) Spectrum analysis function 7) Long-term storage of data 3. Portable measurement method, which can provide handheld detection equipment with wireless remote transmission, and the operation is simple. 4. Provide an overview of inspection parameters under the full screen, displaying all data including oscillation parameters and process parameters. At the same time, the calculation and display of the oscillation spectrum is completed in real time, which is used to evaluate the frame loss of the waveform , and to determine whether there is a problem with the installation of the oscillation device. 5. Alarm management. Record each alarm data under real-time alarm conditions to analyze the cause of the alarm and evaluate the impact of the alarm on production. 6. Parameter setting. Users can set the ideal oscillation value and normal working range of various steels online. We also can set the alarm limit, and the storage time of the database etc. 7. After charging the device once, it can work continuously for more than four hours. 8. Integrate embedded processing equipment to realize data collection, display, analysis, reporting and other functions. 9. According to the mold characteristics and user requirements, it can be flexibly configured, wich is suitable for all types of molds such as square billets, slabs, round billets and other mold oscillation tables. 10. Support wired and wireless data transmission functions, easy to use. 11. Use the laptop to receive the collected data, can be used for the operation test on site, and can analyze and process the data conveniently. The features of the system 1. The actual oscillation state replaces the ideal oscillation state. The actual oscillation state of the table is used to formulate a control strategy, so that the oscillation table can be used to produce products with more accurate oscillation. 2. Convenient detection method. The equipment can be used for on-site inspection at any time, and the production site can grasp the operating status of the on-site equipment in time, so that we can make production adjustments to the equipment at any time. 3. Efficient working methods and processing platforms. The high-integration equipment developed by embedded technology can work in high temperature and harsh environment. This system can comprehensively detect XYZ three-axis data, and realize real-time data analysis and processing with high-speed data operation and processing platform. 4. Powerful database function. The database adopts the mode of computer automatic management and operator's manual assistance management, and there are tables for recording historical data and alarm data and working parameter setting table of monitoring system inside the database. By adjusting the output range, the best output effect can be obtained.

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Overview LDT-I200 is a new generation of converter lining thickness gauge launched by our company. The system equipment emits a pulsed laser beam to the lining surface of the converter, and receives the returned laser light to measure its flight time. Then the system equipment calculates the distance between the equipment and the target point according to the transmission speed of the laser. During measurement, the user pushes the equipment to a certain position on the platform in front of the converter, and the equipment can start to scan and measure the target area of the converter after the equipment performs rapid self-positioning. The Measuring principle The measurement speed of LDT-I200 can reach up to 2,000,000 points per second, and each scan can obtain distance data of more than 1.5 million points. The actual surface curve of the entire converter lining can be obtained by combining the measurement data of different positions and angles. During the measurement, the laser head of the equipment rotates at a certain step angle to rapidly change the angle of the pulsed laser beam. Within 4 minutes, the three-dimensional surface contour of the converter lining can be formed, and the thickness information of the furnace lining can be obtained through coordinate conversion calculation. The measurement accuracy up to ±2mm. In order to convert the distance from the internal point of the converter to the thickness gauge into the thickness of the furnace lining at each point, we must know the coordinate relationship between the trolley and the converter. We use the second laser head to position the trolley. When the trolley is pushed to the measurement site, the positioning laser head rotates at high speed to scan the three reflective strips opposite the converter. Through triangulation measurement and calculation, we can calculate the relative position of the trolley to the reflective strips. The coordinates of the reflective strip and the converter are known through mapping, so that the coordinates of the trolley relative to the converter can be accurately obtained. The main components 1. Laser measuring head 2. Wireless communication 3. Battery pack 4. Mobile laser thickness gauge host 5. Converter inclination measurement system 6. Cooling circulation system 7. Positioning auxiliary reflector 8. Laser positioning system The technical indexes Laser reproducibility: ±2mm Laser accuracy: ±2mm Local fastest measurement time: 15s Positioning time: 30s Full image measurement time: 4min The highest measurable lining temperature: 1850℃ Measuring distance: 0.5-25m Actual points are measured per frame: 1500000 points Continuous working time after fully charged: ≥3h Eye-safe laser: Class 1 laser product (doesn't hurt the eyes) The parameters of laser measuring head Measurement principle: According to the flight time and speed of the laser to calculate the distance Laser reproducibility: ±2mm Laser accuracy: ±2mm Scan rate: 2000000 points/second Measuring angle: vertical ±40°, horizontal 360° Maximum measurement temperature: 2200℃ Working temperature: -20℃-80℃ Cooling method: Integrated liquid cooling system, IP64 grade protection Laser wavelength: 1550nm (near infrared)

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