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Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. Block Diagram of Breakout Prediction System The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP)，PROFIBUS-DP，CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software Online monitoring software for breakout prediction Offline query software for breakout prediction Data recovery and self-learning software packages Data acquisition and monitoring software The software package of mold thermal status display The functions of the system Real-time data acquisition, data analysis and judgment Automatic selection of steel grade’s alarm parameters Real-time dynamic picture monitoring Prediction alarm and information display of breakout signs Automatic deceleration after alarm Historical data storage and historical trend graph display Automatic report generation and printing Alarm prediction and pattern recognition of unknown steel grades by neural network Dynamic real-time temperature profile prediction Mould heat flow field display FIG 1：Typical process of mold breakout prediction The features of the system 1. Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components. 2. The system has strong adaptability and can meet the transformation of various structural continuous casting machines. 3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases. 4. The combination of artificial neural network and intelligent forecasting model improves the alarm accuracy of breakout forecasting. 5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing. 6. Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data. 7. Remote Web browsing can be achieved according to customer needs. 8. Can be seamlessly connected with MES-C220 mould expert system.

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Overview The handheld roll gap checker is specially used to measure the length between spherical surface, arc surface and plane (or spherical surface). It is specially suitable for the opening adjustment of the roll gap of the metallurgical continuous casters in various specifications, because the roll gap checker has the advantages of high resolution, accurate measurement, stable data and easy to use. Because the opening accuracy of the roll gap checker will directly affect the quality of the casting block, this roll gap checker is an indispensable testing equipment in the continuous casting equipment, which can fully meet the needs of on-site installation testing and use process verification. When the hand-held roll gap meter smoothly passes through the gap between the guide rolls of the continuous casting machine, the upper measuring contact of the hand-held roll gap checker contacts the inner arc roll and the lower measuring contact touches the outer arc roll. The handheld roll gap checker is used in perpendicular to the roll diameter direction, during the pushing process, when the hand-held roll gap meter is in the tangent plane of the upper and lower rolls, the measured value is the smallest at this time, and this value is the roll gap measurement value. The design of the hand-held roll gap gauge ensures that the upper and lower contacts of the roll gap checker can smoothly pass the measured roll along a straight line during measurement. During the measurement process, the roll gap measuring instrument automatically compares the measured values, and displays the minimum measured value on the instrument display interface, which is the current measured roll gap value. The introduction of different types The measuring range of the split hand-held roll gap checker is 180mm - 400mm This hand-held roll gap checker adopts the design that the measuring body and the display instrument are separated. The measuring body can be clamped by an extension rod, which is suitable for online maintenance and measurement of wider slabs, and it is convenient to use the extension rod to send the measuring body into the continuous casting section to measure inside and we can see measurement data on the checker outside. The measuring range of instrument type handheld roll gap checker is 120mm - 400mm This hand-held roll gap meter is light and compact, and it is convenient to carry during maintenance. The measurement value can be seen immediately after measurement, easy to use, and can be equipped with a short measuring rod. It is suitable for the maintenance and measurement of slab online and offline continuous casting sections. It has data printing function, the measurement results can be printed in real time. The measuring range of thin slab hand-held roll gap checker is 60mm - 150mm This handheld roll gap meter is suitable for measuring the roll gap of CSP continuous casting machine and ultra-thin slab continuous casting machine. It is accurate and easy to use. The technical parameters 1. Measuring range of instrument type handheld roll gap checker: 180mm - 400mm (the range can be customized) 2. Measuring range of digital hand-held roll gap checker: 120mm - 400mm (the range can be customized) 3. Measuring range of hand-held thin slab roll checker : 60mm - 150mm (the range can be customized) 4. Measurement accuracy: 0.01mm 5. Working temperature: -25℃~+85℃ 6. Battery capacity: 5000mAh 7. Charger specification: 12V

Overview In order to meet the needs of producing various specifications of continuously cast products, shorten the time for replacing the mold, and improve the production capacity and production efficiency of the continuous casting machine, the mold online width adjustment system is the key technology for efficient continuous casting. The online mold width adjustment system enables the two narrow sides of the continuous casting slab mold to move inward or outward in small steps until the predetermined width is reached. During the production process, the adjustment of the mold’s width can be completed without stopping the machine. Generally, the online width adjustment of the mold needs to be connected with the online taper measurement of the mold. Only with adjustment and detection can the online adjustment range of the mold be accurately controlled. Fig 1 Mold online width adjustment system The components of the system Workstation: host system, system width adjustment control, taper detection. On-site operation box: real-time display of the current control status, manual operation to adjust parameters. Digital Electric Cylinder: Precise digital control of electro-hydraulic drive cylinder, which can achieve high-precision quantitative control. On-line measurement of taper: Install it on the narrow-face copper plate of the mold, and monitor the taper of the narrow-face copper plate in real time. Cooperate with the detection feedback control of the width adjustment system, so as to achieve high-precision adjustment. FIG 2 System block diagram The technical parameters Adjustable range: 0-1250mm (unilateral) Control accuracy: 0.02mm/0.05mm/0.1mm Step resolution: 0.01mm/0.02mm Running speed: 0-10mm/s Power: 3.5KWl 16-bit encoder: 65536 pulses Weight: 25Kg Shell: high-strength aluminum alloy FIG 3 Syetem software interface The functions of the system Realize online width adjustment function Realize the online real-time monitoring function of mold taper Continuous casting production adjustment and non-stop production One-key operation in the main control room, automatic completion High adjustment accuracy and fast speed The interlock control of the continuous casting steelmaking system can realize automatic steel pouring

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Overview: In the steelmaking production process, the ladle is the key equipment for holding molten steel, secondary refining, and continuous pouring. In a modern steelmaking plant, refractory materials are required for converters, refining, and ladles. In the steelmaking process, ladle is the main equipment for using and consuming refractory materials. Improving the service life of ladles and reducing refractory consumption is the key technology for steelmaking plants to save costs and reduce energy consumption for green production. In order to ensure the orderly operation of the ladle, save the consumption of refractory materials, prolong the service life of the ladle, and ensure the safe operation of the ladle, Wuhan CenterRise M&C Engineering CO. developed and launched the LDT-N200 integrated management system for the ladle. Introduction: LDT-N200 ladle integrated management system integrates LDT-L200 ladle lining thickness gauge, TBP-S300 ladle, tundish baking temperature and leakage monitoring system, RFD -C100 metallurgical electronic positioning system, and also integrates SQL Server database and NeuralWare (American computer software company) neural network software NeuralWorks to realize intelligent and optimized management of ladles. LDT-L200 ladle lining thickness gauge uses a laser area array scanning sensor to accurately measure the real-time thickness of the ladle lining, calculate the lining loss, and predict the service life of the ladle. TBP-S300 ladle, tundish baking temperature and leakage monitoring system uses infrared thermal imaging camera and embedded armor wire system to comprehensively monitor and prevent ladle leakage. RFD-C100 metallurgical electronic positioning system installs RFID electronic tags on all ladles to realize full-time and full-space ladle positioning and tracking. LDT-S200 ladle optimization control and analysis software, based on SQL Server database, B/S network structure, realizes online management of ladles, and adopts BP neural network system to realize intelligent optimization control of ladles. LDT-N200 ladle integrated management system can realize ladle age management based on ladle lining data and neural network algorithm, safety process control of ladle turnover and use, full-time tracking management of steelmaking production and full-space tracking management of ladle use and provide optimal control and management of steelmaking production and ladle maintenance. Comprehensive ladle measurement and monitoring, ladle positioning and management, and data management and optimization enable the LDT-N200 ladle integrated management system to fully realize ladle entire process management, optimize the service life of ladles, and comprehensively reduce the cost of refractory materials. The features: Using a lining thickness gauge to measure the thickness of the ladle lining Using infrared thermal imaging camera/embedded armor wire to realize ladle leakage detection Using RFID/number plate recognition to realize the location management of ladles Ladle age management system based on overall tracking Overall (full-time full-space) ladle management system based on database Provide overall production scheduling data Using neural network to predict ladle service life based on big data Ladle Optimal Scheduling System based on database and ladle service life Increase the service life of ladle by 12%-20% Reduce the use of refractory materials more than 15% Realize orderly management of ladle baking Realize full space and full time domain control Reduce the costs of ladle management and maintenance Improve the efficiency of ladle turnover operation

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Overview The all-digital non-touching infrared/laser automatic cut-to-length system developed by Wuhan CenterRise M&C Engineering Co., Ltd. is the first digital measurement, digital transmission, digital positioning and digital control technology in China. It is suitable for the primary and secondary cutting of continuously cast product of square billets, rectangular billets, slabs, round billets and shaped billets. It can automatically cut 1-24 strands billets to length at the same time, and display the casting speed and running status of each billet. The system has high measurement and control accuracy and strong anti-interference ability, which improves the output and quality of the cast products and reduces the labor intensity of the operator. The whole system has the advantages of low investment, simple installation, debugging and operation, and basically maintenance free. No need to change the original production equipment, a major breakthrough in the automatic cut-to-length cutting method, and it is also an important part of the continuous casting process, which has been highly praised by experts and manufacturers. Digital infrared cutting to length can also provide high-definition solutions, so that the measurement error is ±2mm, and the system can support 4 strands high-definition CCD image measurement. The features of the system 1. The system adopts advanced digital image processing technology (non-touching type) to identify the length of hot billet online, automatically controls the flame cutting machine to cut the hot billet to a certain length, detects and displays the running status and casting speed, and collects the image information of the moving billet from a long distance through an infrared camera. 2. The computer processes the image information by pattern recognition program, forms the operation information and converts it into the electrical signal of the specified format, so that the hot billet can be cut by the actuator. The system can cut the 1-24 strands to length at the same time with an infrared camera. 3. A schematic diagram of the overall layout and working principle of the system is shown in Figure 1. Fig 1 The functions of the system 1. Applicable to all kinds of continuous casting machine flame cutting system. 2. Adopt advanced digital image pickup technology. 3. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 4. The system provides abundant interfaces, which can communicate with with the PLC. 5. The fixed-length parameters and data can be directly modified by the secondary system to optimize the fixed-length cutting. 6. Historical cutting data is automatically stored, and the system can set rules for historical data. 7. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 8. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 9. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 10. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 11. Provide automatic, manual cutting control. 12. The detection and cutting precision is high, and the controllable precision is ±5mm. The extension of the system The system can install 1 to 8 cameras. Generally, when one camera cannot meet the requirements, the system can be equipped with 2 to 8 cameras. The camera can be fixed inside and outside the operating room perpendicular to the roller line, and the setting height is generally 3-5 meters, so that the camera can clearly and completely capture the image of the moving billet. High-definition line scan cameras can also be provided to perform high-precision positioning of each strand of cast products. Line scan cameras are used to support up to 12 strand systems, which ensures that the center of the viewing angle, the billet head, and the fixed-length mark are vertical to improve the cutting and fixed-length accuracy. The technical parameters 1.Numbers of caster stands: maximum 24 strands 2.Cutting method: flame cutting 3.Matching casting speed: ≤6.5m/s 4.Temperature range of billets: 1000℃ 5.Measurement accuracy: ±5mm 6.Cut-to-length range: 3-18m 7.Signal transmission: TCP/IP 8.Number of signals: pre-cut, cut

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