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Overview In order to ensure the quality of the slab, it is necessary to strictly control the performance and various parameters of the CCM’s guide roll within a certain error range. Due to the continuous casting machine (CCM) is large and in a harsh production environment, it is difficult to measure the performance of the continuous casting machine manually, and many parameters are difficult to measure. Therefore, it is very important to have a set of equipment that can simulate drawing of steel billet to realize the measurement of CCM’s various parameters and performance. The multifunctional strand condition monitor uses various sensors to realize the measurement of CCM’s roll gap value, the arc value of continuous casting section, the rotation quality of the rolls, and the water spray pressure under the condition of simulating drawing of steel billet. Therefore, the CCM’s quality can be controlled in real time, and it is convenient for the maintenance personnel to analyze the CCM’s measurement results. The problem areas of the casting machine equipment can also be found. If these problems doesn’t be found in time, it will cause the bad quality of CCM’s products, the steel breakout in pouring process, surface and internal cracks and centerline deviation. The measurement of the strand condition monitor Roll gap value： By measuring the distance between a series of inner arc guide rolls and outer arc guide rolls on the CCM’s roller bed. It can be used to set the correct roll gap spacing for each pair of guide rolls in the slab caster. Arc condition of guide roller ： Measuring the position between the position of the CCM’s outer arc guide roll and the two adjacent guide rolls and then measuring the deviation compared with the origical position of CCM’s guide roll, we can obtain the arc condition of the outer arc guided roller. Guided roller rotation： It is possible to know whether each guided roller can rotate freely by measuring. Water spray pressure： The operation of the water spray cooling system can be judged by measuring the situation of secondary cooling water spray at different positions of CCM's width direction. Then we can accurately locate whether the water spray at a certain point is normal. The main components of the strand condition monitor 1. The main body of the strand condition monitor used to measure the continuous casting sector 2. The connecting chain between strand condition monitor and dummy bar 3. The storage rack chain of strand condition monitor 4. Battery charger: 24V 5A 5. Calibration equipment 6. Remote control 7. Laptop 8. Printer 9. Data communication cable The technical parameter 1. The measurement range of roll gap: 210mm, 230mm (can be customized according to requirements) 2. The measurement accuracy of roll gap: 0.01mm 3. The arc measurement range: ±80° 4. The arc measurement accuracy: 0.01° 5. The spray measurement range: 0-10 6. The spray measurement accuracy: ±1 7. The battery usage times: 3 times

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China Metal Parts Forging OEM Manufacturer Co., Ltd. (https://www.creatorcomponents.com/) was founded in 2000 by a team of experienced professionals in the forging industry. As a Chinese manufacturer, we specialize in providing high-quality carbon steel and alloy steel metal parts and components for a wide variety of industries. We focus on innovation and engineering excellence to ensure that we meet the highest standards of quality and performance. By utilizing advanced technology and state-of-the-art equipment, we produce products that are durable and reliable, meeting the requirements of both domestic and international customers. Quality is a top priority at every stage of our production process. From inspecting raw materials to conducting 100% final product testing, we ensure all products comply with international standards through our thorough quality control system. As a Chinese manufacturer, we offer customized metal parts to cater to the specific needs of industries such as automotive, construction, and energy. We collaborate closely with clients to deliver tailored solutions that align with their business objectives. At China Metal Parts Forging OEM Manufacturer Co., Ltd., we are dedicated to providing innovative, sustainable solutions and excellent customer service, earning the trust of businesses worldwide as a reliable partner.

Overview The surface quality inspection of high temperature cast product is of great significance to the repair of cast product’s defects and the hot delivery of hot cast product. The ZSQ-T series of online surface quality inspection equipment for casting billets developed by Wuhan CenterRise M&C Engineering Co., Ltd can detect the defects such as scratches, cracks, holes, pits, edge cracks, edge defects on the surface of the cast products, and meet the customer's requirements for the quality inspection of the surface of the cast product. The principle of the system The ZSQ-T200 online surface quality inspection system for continuously cast products adopts the principle of optical imaging and uses a CCD image sensor to input the surface image of the cast products to be detected into the computer, and then the obtained image is processed by special image processing software to find out whether there is any defect in the image. After the defects in the image are obtained, the obtained defects are classified through a special self-learning system, and finally the requirements of the computer to automatically identify the surface defects of the cast products are achieved. The composition of the system 1. Optical part: The optical part is composed of multiple fixed-focus lenses and linear CCD, which mainly realizes scanning and imaging of the surface of the cast products. 2. Lighting part: The lighting part is composed of a high-brightness LED array and a cylindrical lens, which realizes high-brightness and high-uniformity lighting on the surface of the cast products. 3. Mechanical structure part: The mechanical structure part mainly realizes the adjustment, installation and fixing of the optical part and the lighting part, and consists of the imaging head (optical part), light box (lighting part), bracket and control cabinet. The structure is required to be stable and reliable. 4. Real-time processing: The real-time processing part is completed by the multi-CCD data real-time sampling processing unit (high-speed DSP) independently developed by Wuhan CenterRise M&C Engineering Co., Ltd. 5. Hardware part: The hardware part consists of high-speed storage controller and storage hard disk array, Gigabit InternetMAC controller, Gigabit Ethernet PHY. Rj45, and multiple high-speed workstations. 6. Detection software: The detection software mainly realizes the functions of collection, storage, transmission, processing of CCD scanning images, extraction of defects, analysis of defect characteristics, calculation of defect size and position, storage of defect images, generation of cast product’s surface quality analysis reports. etc.

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Overview The WGS-L200 Laser Slab/ Plate Steel Width Measuring System adopts the principle of double laser triangulation reflection to process the online measurement of the steel plate on the roller bed, and combines the high-speed digital signal processing technology and programming software to process the signal correspondingly, and displays the relevant data and measurement curve, so as to realize the accurate control for steelmaking process during the production. The WGS-L200 Laser Slab/Plate Steel Width Measuring System is mainly composed of computing processing software and hardware systems such as testing equipment, computing equipment. The hardware system consists of 2 sets of laser triangulation rangefinding system, on-site signal acquisition and transmission system, operation unit, host analysis and control alarm system, etc. The software of WGS-L200 laser slab/ plate steel width measuring system mainly includes data acquisition and analysis, alarm software and data visualization operation software in the host system. The data analysis system analyzes and converts the data transmitted by the signal acquisition and analysis system into the visual data of the main control room, and completes the width measurement monitoring work in the slab production operation through the set alarm threshold. The measuring principle of the system The WGS-L200 Laser Slab/Plate Steel Width Measuring System is mainly composed of computing processing software and hardware systems such as testing equipment, computing equipment. The hardware system consists of 2 sets of laser triangulation rangefinding system, on-site signal acquisition and transmission system, operation unit, host analysis and control alarm system, etc. The software of WGS-L200 laser slab/ plate steel width measuring system mainly includes data acquisition and analysis, alarm software and data visualization operation software in the host system. The data analysis system analyzes and converts the data transmitted by the signal acquisition and analysis system into the visual data of the main control room, and completes the width measurement monitoring work in the slab production operation through the set alarm threshold. The features of the system 1. Using the principle of laser triangulation reflection, it is very suitable for dynamic measurement, and the dynamic measurement accuracy is high. 2. Non-contact type, namely, the laser rangefinding sensor is installed on the upper and lower sides of the strip conveying guide groove, and the width measurement device is not in direct contact with the strip. 3. Continuous and fast sampling measurement, the sampling frequency is 300Hz-2000Hz. The measurement frequency can be set freely to realize high-speed width detection. 4. It can effectively identify and compensate the beating, inclination, side deflection and profile of the tested plate; 5. Excellent mathematical model realizes accurate width detection of the bad profile; 6. The software interface is good, powerful, easy to operate and maintenance-free; 7. The software has self-diagnosis function; 8. Full digital detection, automatic calibration system; 9. High measurement accuracy and fast response; 10. Using optical fiber signal transmission; 11. Quality control alarm; The technical parameters Measuring distance: 0.5-0.8m (according to the on-site environment) Resolution: ±0.1mm Repeatability: 0.2mm Measurement output frequency: 100-3KHz Laser class: 2 (IEC60825-1:2014) Protection class: IP65 Communication method: TCP/IP communication

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Overview The taper of the narrow face of the mold has an important influence on the quality of the casting billet. Excessive taper will cause the mold to squeeze the billet shell, and a small taper will increase the air gap. With the continuous increase of the requirements of the casting billets’ quality and the continuous introduction of high-precision molds, the current taper measuring instrument in the domestic market generally have low measurement accuracy and complex measurement methods, which restrict production development. The new-generation taper measuring instrument developed by Wuhan CenterRise M&C Engineering Co., Ltd. adopts imported high-precision inclination sensor, combined with ultra-low power consumption processor, which can quickly and accurately measure the actual taper value of the narrow copper plate of the mold. The instrument is fully functional, easy to use and suitable for slab molds of various lengths. Most of the current slab molds are single-taper, a narrow flat copper plate. The taper value required for production can be achieved by adjusting the angle between the narrow copper plate and the direction of gravity. The taper measuring instrument directly measures the angle between the narrow copper plate and the direction of gravity. According to habits and production needs, the angle is converted into the value of one-sided shrinkage of the upper and lower ports. The main features 1. Easy to calibrate, stable performance, easy to operate 2. Self-supporting, self-aligning, self-balancing 3. High measurement accuracy 4. LCD data reading 5. Fast response, real-time display reading 6. Adjustment of dynamic intelligent system 7. Lithium battery power supply, suitable for on-site use of mobile operations 8. The continuous measurement time is more than 36 hours 9. The sensor adopts multiple protections to meet the needs of on-site harsh environment measurement 10. The weight of the whole system is less than 3.8 kg, and it is equipped with a set of zero-point calibration table, which is convenient for on-site installation and measurement 11. Applicable to various arc, parabolic and straight molds The performance and index 1. Measuring range: -3°~ +3° (measurement length can be customized according to users’ needs) 2. Measurement accuracy: 0.01mm 3. Temperature range: -25℃~+85℃ 4. Linearity deviation: -0.03mm ~ + 0.03 mm 5. The longest usage time after fully charged: 36 hours 6. The longest storage time after fully charged: 2 months The main components 1. Measuring instrument: central measurement and control unit, measuring sensor 2. Measuring stand 3. Standard table: standard surface, support frame, spirit level