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Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. Block Diagram of Breakout Prediction System The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP)，PROFIBUS-DP，CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software Online monitoring software for breakout prediction Offline query software for breakout prediction Data recovery and self-learning software packages Data acquisition and monitoring software The software package of mold thermal status display The functions of the system Real-time data acquisition, data analysis and judgment Automatic selection of steel grade’s alarm parameters Real-time dynamic picture monitoring Prediction alarm and information display of breakout signs Automatic deceleration after alarm Historical data storage and historical trend graph display Automatic report generation and printing Alarm prediction and pattern recognition of unknown steel grades by neural network Dynamic real-time temperature profile prediction Mould heat flow field display FIG 1：Typical process of mold breakout prediction The features of the system 1. Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components. 2. The system has strong adaptability and can meet the transformation of various structural continuous casting machines. 3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases. 4. The combination of artificial neural network and intelligent forecasting model improves the alarm accuracy of breakout forecasting. 5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing. 6. Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data. 7. Remote Web browsing can be achieved according to customer needs. 8. Can be seamlessly connected with MES-C220 mould expert system.

Overview The handheld roll gap checker is specially used to measure the length between spherical surface, arc surface and plane (or spherical surface). It is specially suitable for the opening adjustment of the roll gap of the metallurgical continuous casters in various specifications, because the roll gap checker has the advantages of high resolution, accurate measurement, stable data and easy to use. Because the opening accuracy of the roll gap checker will directly affect the quality of the casting block, this roll gap checker is an indispensable testing equipment in the continuous casting equipment, which can fully meet the needs of on-site installation testing and use process verification. When the hand-held roll gap meter smoothly passes through the gap between the guide rolls of the continuous casting machine, the upper measuring contact of the hand-held roll gap checker contacts the inner arc roll and the lower measuring contact touches the outer arc roll. The handheld roll gap checker is used in perpendicular to the roll diameter direction, during the pushing process, when the hand-held roll gap meter is in the tangent plane of the upper and lower rolls, the measured value is the smallest at this time, and this value is the roll gap measurement value. The design of the hand-held roll gap gauge ensures that the upper and lower contacts of the roll gap checker can smoothly pass the measured roll along a straight line during measurement. During the measurement process, the roll gap measuring instrument automatically compares the measured values, and displays the minimum measured value on the instrument display interface, which is the current measured roll gap value. The introduction of different types The measuring range of the split hand-held roll gap checker is 180mm - 400mm This hand-held roll gap checker adopts the design that the measuring body and the display instrument are separated. The measuring body can be clamped by an extension rod, which is suitable for online maintenance and measurement of wider slabs, and it is convenient to use the extension rod to send the measuring body into the continuous casting section to measure inside and we can see measurement data on the checker outside. The measuring range of instrument type handheld roll gap checker is 120mm - 400mm This hand-held roll gap meter is light and compact, and it is convenient to carry during maintenance. The measurement value can be seen immediately after measurement, easy to use, and can be equipped with a short measuring rod. It is suitable for the maintenance and measurement of slab online and offline continuous casting sections. It has data printing function, the measurement results can be printed in real time. The measuring range of thin slab hand-held roll gap checker is 60mm - 150mm This handheld roll gap meter is suitable for measuring the roll gap of CSP continuous casting machine and ultra-thin slab continuous casting machine. It is accurate and easy to use. The technical parameters 1. Measuring range of instrument type handheld roll gap checker: 180mm - 400mm (the range can be customized) 2. Measuring range of digital hand-held roll gap checker: 120mm - 400mm (the range can be customized) 3. Measuring range of hand-held thin slab roll checker : 60mm - 150mm (the range can be customized) 4. Measurement accuracy: 0.01mm 5. Working temperature: -25℃~+85℃ 6. Battery capacity: 5000mAh 7. Charger specification: 12V

Overview: LGK-S107 analog heat source instrument (heating tool) is independently developed and designed by Wuhan CenterRise M&C CO., Ltd. This instrument is a heating and testing equipment used to test the performance of the thermocouples installed in the mold in continuous casting machine. After the installation of the mold breakout prediction thermocouples completed, the analog heat source instrument is used to test these thermocouples before they go online. After the thermocouple is connected to the mold thermocouple detector, the current temperature of each thermocouple point will be displayed. By using our heating device to heat the copper plate point of each thermocouple at a fixed point, the thermocouple will have a synchronous temperature rise and then we can observe the temperature rise curve of the same column of temperature points to see whether the temperature measurement consistency of the column of thermocouples is consistent, so as to judge the overall status of thermocouples installed in the mold. If an abnormal point occurs, it needs to be repaired and replaced, so as to ensure the stable operation of the mold breakout prediction system. The working principle: The heating tool generates high heat by 220v alternating current and the electric heating element. The heat is transmitted to the copper plate of the mold through the copper head to simulate the heat source of molten steel, so that the thermocouples of the mold can sense the temperature change to achieve the purpose of calibrating the temperature measurement system. The composition: Walking trolley mechanism Preloader Pure copper heating contacts PID thermostat High power heating tube high power driver The parameters: Power supply: AC220V 50Hz Total power: 2200W Single point power: 300W Temperature control accuracy: 1°C Temperature control range: 0°C-500°C Common temperature range: 25°C-300°C Heating points: 3 (points can be customized) Heating method: heating tube heating Heating contact material: copper

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Hazrat Syed Sakhi Zain ul Abideen (RA) migrated from Baghdad to Saudi Arabia and spent 22 years in Madina Munawara.One night, holy Prophet hazrat Mohammad (may peace be upon him) appeared in a dream and instructed him to go to India, convince the people to the right path, preach or spread the teachings of Islam.Obeying the orders of the holy Prophet Hazrat Mohammad (may peace be upon him), the Sufi Saint left Madina Munawara and came to Shahkot. The Sufi saint is the father of a famous Sufi Hazrat Syed Ahmad Sultan, known as Sakhi Sarwar, the bountiful Chief, shrine at Sakhi Sarwar Pakistan. Hazrat syed sakhi Zain ul Abideen (RA) practised austerities and prayers in shahkot, The great renowned Sufi saints paternal genealogy is directly related ten generation up with Ameer ul Momeneen (commander of faithful) Hazrat Imam Ali Ibne Abu Talib R.A, thus he was a direct descendant of the holy Prophet Hazrat Mohammad (may peace be upon him). The name Zain ul Abideen was selected by his father Syed Umar due to the deep love and devotion with Imam Zain ul Abideen (A.S). Specification. Object Name: Seal stamp Description: Syed Zain ul Abideen Shah"Sultan Sarwar" Inscription Script : Arabic Inscription Technique: Engraved Date Period: A D 13th Century 1248 Time period: A D 13th Century Geography: Indian Subcontinent (Central Asia) Culture/period: Islamic Condition: Excellent Relics of the Islamic saints strengthens spiritual beliefs, inspire people and give them comfort in tough times. The holy seal is a precious asset handed down from generation to generation, extremely rare and a genuine masterpiece regarding the sacred relics of the early Islāmic saints.

The composition of the system The photoelectric strip automatic center position control system is mainly composed of sensors, amplifiers, PLC controllers, hydraulic control and other parts. System composition block diagram The main technical parameters 1. Detection width: 300-2800mm 2. Detection light source: 220VAC. (100VAC) 30W. High frequency white light works continuously 3. Photodetector: precision die-casting components, time constant 20ms 4. Maximum working voltage: 50VDC 5. Distance from receiver to emitter: 300-1000mm 6. Operating temperature: 0℃-60℃ 7. Resolution: 0.5mm 8. Linearity: ±1%F.S (after linearization) 9. Repeatability error: △R1%, F.S 10. Servo-valve working signal: ±10V 11. Rated pressure (oil pressure): 4.5Mpa 12. Rated flow: 30L/min 13. Symmetry: 10%

Overview The infrared converter slag detection system uses a far-infrared thermal imager to monitor the situation of converter tapping in real time, and is connected to the main control computer in the electrical room through the conversion and transmission of video signals. The radiation intensity in the infrared wavelength range of 7-14um is different to distinguish molten steel and slag. In the later stage of the converter tapping, the molten steel gradually decreases, and the steelmaking slag is involved in the molten steel and flows out of the tapping hole. After the thermal imager recognizes the steelmaking slag in the imaging temperature measurement, it will give an alarm according to the slag content ratio threshold set by the software. The thermal imager will start the slide plate to close the tapping hole, so as to realize the control of the slag in the converter tapping, and ensure the maximum yield of molten steel and the minimum control of the steelmaking slag content. The effect of slag detection in converter tapping is of great significance to the control effect of the slag amount. The converter slag detection and control system developed by our company conducts non-contact monitoring of the tapping steel flow through the far-infrared detector thermal imager. It can detect the slag condition in real time and output an alarm signal and control system, which can replace manual visual inspection and provide accurate, efficient and stable slag detection effect. When the system finds the slag, the intelligent control unit quickly makes a judgment of lifting the furnace and blocking the slag and outputs an alarm signal. As shown in Figure 1, the system includes thermal imager, front purge protection box, front electrical box, power distribution cabinet, main control monitor, monitor of rocking furnace chamber, sound and light alarm, infrared converter slag monitoring software system, etc. The features of thermal imager 1. The temperature measurement range is 200°C ~ 2000°C, high temperature measurement accuracy, and multiple temperature measurement intervals can be set. 2. High-resolution thermal imaging system, the imaging picture is clear, and the imaging color can be freely marked according to the set temperature. 3. With hot zone alarm function, the alarm zone and temperature range can be set arbitrarily. 4. With hot zone tracking function 5. Equipped with special 7~14um infrared filter lens The technical parameters 1. Temperature measurement range: 200°C ~ 2000°C 2. Temperature measurement accuracy: 2% 3. Detection accuracy and alarm accuracy: ≥98% 4. Resolution: ≥ 0.5℃ 5. Pixels: 640x240PT 6. Band: 7~14um 7. Field of view: 7.5°×5.5° 8. Frame rate: ≥ 25 frames/sec 9. Equipment service life: ≥5 years 10. The normal operation rate of the automatic control system: ≥99%

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Overview Mold is the casting billet forming equipment in continuous steel casting, and it is also the core equipment and key technology of continuous casting machine. Its function is to forcibly cool the high-temperature molten steel continuously injected into its inner cavity through the water-cooled copper plate to export its heat and to gradually solidify it into a casting billet with the required cross-sectional shape and billet shell thickness. And the casting billet, which is still in liquid state, is continuously pulled out from the lower nozzle of the mold to create conditions for casting billet to be completely solidified in the subsequent secondary cooling area. The main function of the mould oscillation device is to make the mould perform mechanical movement according to the given characteristics of amplitude, frequency and waveform deflection. The purpose is to facilitate demoulding and prevent the occurrence of sticking and breakout accidents due to the bonding of the casting billet with the copper wall of the mold during the solidification process. MOC-K100 mould oscillation online monitoring system can three-dimensionally detect the positive and negative frequencies and waveform characteristics of the mould oscillation. The online changing data is provided in real time, which provides convenient and effective detection methods for on-site inspection personnel. The meaning of the system 1. When the continuous casting machine is not working properly, the billet quality problems (such as unstable oscillation marks, edge cracks, etc.) occur. According to the monitoring results of the system, we can combine with the actual on- site situation to analyze the cause of the failure, and efficiently evaluate and solve the problem of the oscillation table to improve product quality. 2. During the normal operation of the equipment, with the fatigue and wear of the mechanical structure of the mold, the expected oscillation parameters of the mold and the actual oscillation parameters will have a oscillation difference with time change, resulting in the internal process parameters’ changing of the continuous casting machine. Timely and accurate monitoring of changes in these parameters is helpful to schedule maintenance. 3. Transfer equipment maintenance from regular maintenance to state maintenance, do not repair when there is no problem, and arrange maintenance according to production needs when abnormal signs appear. Prevent over-repair and under-repair. 4. According to the monitoring results of the equipment, the on-site working parameters are adjusted in time to avoid adopting inaccurate or large-error oscillation to work and prevent the "breakout" accident. 5. We can timely find out that the oscillation is not stable or out of control in a small range, so as to avoid the formation of unevenness and unstable oscillation marks on the surface of the slab during the solidification of molten steel into the slab, and improve the surface quality of the product. 6. Adjust the working parameters reasonably according to the monitoring results, avoiding the use of excessive safety factor, making the entire assembly line play a normal working efficiency, increasing the output of billets, and create favorable conditions for increasing the casting speed. The functions of the system (1) Overview of monitoring parameters: Provides an overview of real-time monitoring parameters in the full screen, displaying all real-time data including oscillation parameters and process parameters. (2) Time domain waveform: This function mainly displays the oscillation waveforms of multiple measuring points and one channel standard waveform in real time, and simultaneously displays the three elements of oscillation of each measuring point in real time. (3) Waveform superposition: The difference between this function and the time domain waveform is that the waveforms of multiple measuring points are superimposed on a graph with lines of different colors on the same scale, and the oscillation difference of each channel can be calculated and displayed intuitively. (4) FFT: This functional module completes the calculation and display of the oscillation spectrum in real time. It is used to evaluate the waveform distortion of the entire oscillation table and to determine whether there is a problem with the installation of the oscillation device. (5) Bar graph: The oscillation of each measuring point is indicated by a bar graph of peak value and sensor gap voltage, which is more intuitive. (6) Trend: After starting this module, the operator can search the historical records in the database, analyze the changing trend of each parameter, and use it to analyze the rationality of the steel quality and processing parameter settings for different steels under the oscillation conditions. The parameters of the system 1. Number of measurement channels: According to the mold design, up to 16 sensors can be arranged 2. Sensor: three-dimensional oscillation sensing (X, Y, Z three axes) 3. Sensitivity: 1000mV/g 4. Frequency range: 0.04~10HZ 5. Frequency accuracy: ±0.01 Hz 6. Amplitude accuracy: 0.005mm 7. Transmission mode: wired digital transmission, wireless transmission 8. Host: 3U standard rack, handheld device 9. Sensor power supply: 24V.DC 10. Host power supply: 220V.AC/50Hz Mold oscillation curve The structure of the system The main components of the continuous casting mould online oscillation detection system are: 1. Three-dimensional oscillation measurement sensor 2. Handheld oscillation sensor calibrator 3. Dedicated signal connection cable 4. Preamplifier 5. Operation processing unit 6. Graphic display terminal 7. Industrial Ethernet (TCP/IP) or PROFIBUS-DP communication components 8. Control cabinet

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