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Overview In order to meet the needs of producing various specifications of continuously cast products, shorten the time for replacing the mold, and improve the production capacity and production efficiency of the continuous casting machine, the mold online width adjustment system is the key technology for efficient continuous casting. The online mold width adjustment system enables the two narrow sides of the continuous casting slab mold to move inward or outward in small steps until the predetermined width is reached. During the production process, the adjustment of the mold’s width can be completed without stopping the machine. Generally, the online width adjustment of the mold needs to be connected with the online taper measurement of the mold. Only with adjustment and detection can the online adjustment range of the mold be accurately controlled. Fig 1 Mold online width adjustment system The components of the system Workstation: host system, system width adjustment control, taper detection. On-site operation box: real-time display of the current control status, manual operation to adjust parameters. Digital Electric Cylinder: Precise digital control of electro-hydraulic drive cylinder, which can achieve high-precision quantitative control. On-line measurement of taper: Install it on the narrow-face copper plate of the mold, and monitor the taper of the narrow-face copper plate in real time. Cooperate with the detection feedback control of the width adjustment system, so as to achieve high-precision adjustment. FIG 2 System block diagram The technical parameters Adjustable range: 0-1250mm (unilateral) Control accuracy: 0.02mm/0.05mm/0.1mm Step resolution: 0.01mm/0.02mm Running speed: 0-10mm/s Power: 3.5KWl 16-bit encoder: 65536 pulses Weight: 25Kg Shell: high-strength aluminum alloy FIG 3 Syetem software interface The functions of the system Realize online width adjustment function Realize the online real-time monitoring function of mold taper Continuous casting production adjustment and non-stop production One-key operation in the main control room, automatic completion High adjustment accuracy and fast speed The interlock control of the continuous casting steelmaking system can realize automatic steel pouring

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The composition of the system The photoelectric strip automatic center position control system is mainly composed of sensors, amplifiers, PLC controllers, hydraulic control and other parts. System composition block diagram The main technical parameters 1. Detection width: 300-2800mm 2. Detection light source: 220VAC. (100VAC) 30W. High frequency white light works continuously 3. Photodetector: precision die-casting components, time constant 20ms 4. Maximum working voltage: 50VDC 5. Distance from receiver to emitter: 300-1000mm 6. Operating temperature: 0℃-60℃ 7. Resolution: 0.5mm 8. Linearity: ±1%F.S (after linearization) 9. Repeatability error: △R1%, F.S 10. Servo-valve working signal: ±10V 11. Rated pressure (oil pressure): 4.5Mpa 12. Rated flow: 30L/min 13. Symmetry: 10%

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Overview The taper of the narrow face of the mold has an important influence on the quality of the casting billet. Excessive taper will cause the mold to squeeze the billet shell, and a small taper will increase the air gap. With the continuous increase of the requirements of the casting billets’ quality and the continuous introduction of high-precision molds, the current taper measuring instrument in the domestic market generally have low measurement accuracy and complex measurement methods, which restrict production development. The new-generation taper measuring instrument developed by Wuhan CenterRise M&C Engineering Co., Ltd. adopts imported high-precision inclination sensor, combined with ultra-low power consumption processor, which can quickly and accurately measure the actual taper value of the narrow copper plate of the mold. The instrument is fully functional, easy to use and suitable for slab molds of various lengths. Most of the current slab molds are single-taper, a narrow flat copper plate. The taper value required for production can be achieved by adjusting the angle between the narrow copper plate and the direction of gravity. The taper measuring instrument directly measures the angle between the narrow copper plate and the direction of gravity. According to habits and production needs, the angle is converted into the value of one-sided shrinkage of the upper and lower ports. The main features 1. Easy to calibrate, stable performance, easy to operate 2. Self-supporting, self-aligning, self-balancing 3. High measurement accuracy 4. LCD data reading 5. Fast response, real-time display reading 6. Adjustment of dynamic intelligent system 7. Lithium battery power supply, suitable for on-site use of mobile operations 8. The continuous measurement time is more than 36 hours 9. The sensor adopts multiple protections to meet the needs of on-site harsh environment measurement 10. The weight of the whole system is less than 3.8 kg, and it is equipped with a set of zero-point calibration table, which is convenient for on-site installation and measurement 11. Applicable to various arc, parabolic and straight molds The performance and index 1. Measuring range: -3°~ +3° (measurement length can be customized according to users’ needs) 2. Measurement accuracy: 0.01mm 3. Temperature range: -25℃~+85℃ 4. Linearity deviation: -0.03mm ~ + 0.03 mm 5. The longest usage time after fully charged: 36 hours 6. The longest storage time after fully charged: 2 months The main components 1. Measuring instrument: central measurement and control unit, measuring sensor 2. Measuring stand 3. Standard table: standard surface, support frame, spirit level

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Overview In order to ensure the quality of the slab, it is necessary to strictly control the performance and various parameters of the CCM’s guide roll within a certain error range. Due to the continuous casting machine (CCM) is large and in a harsh production environment, it is difficult to measure the performance of the continuous casting machine manually, and many parameters are difficult to measure. Therefore, it is very important to have a set of equipment that can simulate drawing of steel billet to realize the measurement of CCM’s various parameters and performance. The multifunctional strand condition monitor uses various sensors to realize the measurement of CCM’s roll gap value, the arc value of continuous casting section, the rotation quality of the rolls, and the water spray pressure under the condition of simulating drawing of steel billet. Therefore, the CCM’s quality can be controlled in real time, and it is convenient for the maintenance personnel to analyze the CCM’s measurement results. The problem areas of the casting machine equipment can also be found. If these problems doesn’t be found in time, it will cause the bad quality of CCM’s products, the steel breakout in pouring process, surface and internal cracks and centerline deviation. The measurement of the strand condition monitor Roll gap value： By measuring the distance between a series of inner arc guide rolls and outer arc guide rolls on the CCM’s roller bed. It can be used to set the correct roll gap spacing for each pair of guide rolls in the slab caster. Arc condition of guide roller ： Measuring the position between the position of the CCM’s outer arc guide roll and the two adjacent guide rolls and then measuring the deviation compared with the origical position of CCM’s guide roll, we can obtain the arc condition of the outer arc guided roller. Guided roller rotation： It is possible to know whether each guided roller can rotate freely by measuring. Water spray pressure： The operation of the water spray cooling system can be judged by measuring the situation of secondary cooling water spray at different positions of CCM's width direction. Then we can accurately locate whether the water spray at a certain point is normal. The main components of the strand condition monitor 1. The main body of the strand condition monitor used to measure the continuous casting sector 2. The connecting chain between strand condition monitor and dummy bar 3. The storage rack chain of strand condition monitor 4. Battery charger: 24V 5A 5. Calibration equipment 6. Remote control 7. Laptop 8. Printer 9. Data communication cable The technical parameter 1. The measurement range of roll gap: 210mm, 230mm (can be customized according to requirements) 2. The measurement accuracy of roll gap: 0.01mm 3. The arc measurement range: ±80° 4. The arc measurement accuracy: 0.01° 5. The spray measurement range: 0-10 6. The spray measurement accuracy: ±1 7. The battery usage times: 3 times

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