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![MOC K100 Mold Oscillation Online Monitoring System MOC K100 Mold Oscillation Online Monitoring System](https://img.clasf.pk/2024/08/16/moc-k100-mold-oscillation-online-monitoring-system-pakistan-202408190144280959260000.jpg)
Pakistan (All cities)
Overview Mold is the casting billet forming equipment in continuous steel casting, and it is also the core equipment and key technology of continuous casting machine. Its function is to forcibly cool the high-temperature molten steel continuously injected into its inner cavity through the water-cooled copper plate to export its heat and to gradually solidify it into a casting billet with the required cross-sectional shape and billet shell thickness. And the casting billet, which is still in liquid state, is continuously pulled out from the lower nozzle of the mold to create conditions for casting billet to be completely solidified in the subsequent secondary cooling area. The main function of the mould oscillation device is to make the mould perform mechanical movement according to the given characteristics of amplitude, frequency and waveform deflection. The purpose is to facilitate demoulding and prevent the occurrence of sticking and breakout accidents due to the bonding of the casting billet with the copper wall of the mold during the solidification process. MOC-K100 mould oscillation online monitoring system can three-dimensionally detect the positive and negative frequencies and waveform characteristics of the mould oscillation. The online changing data is provided in real time, which provides convenient and effective detection methods for on-site inspection personnel. The meaning of the system 1. When the continuous casting machine is not working properly, the billet quality problems (such as unstable oscillation marks, edge cracks, etc.) occur. According to the monitoring results of the system, we can combine with the actual on- site situation to analyze the cause of the failure, and efficiently evaluate and solve the problem of the oscillation table to improve product quality. 2. During the normal operation of the equipment, with the fatigue and wear of the mechanical structure of the mold, the expected oscillation parameters of the mold and the actual oscillation parameters will have a oscillation difference with time change, resulting in the internal process parameters’ changing of the continuous casting machine. Timely and accurate monitoring of changes in these parameters is helpful to schedule maintenance. 3. Transfer equipment maintenance from regular maintenance to state maintenance, do not repair when there is no problem, and arrange maintenance according to production needs when abnormal signs appear. Prevent over-repair and under-repair. 4. According to the monitoring results of the equipment, the on-site working parameters are adjusted in time to avoid adopting inaccurate or large-error oscillation to work and prevent the "breakout" accident. 5. We can timely find out that the oscillation is not stable or out of control in a small range, so as to avoid the formation of unevenness and unstable oscillation marks on the surface of the slab during the solidification of molten steel into the slab, and improve the surface quality of the product. 6. Adjust the working parameters reasonably according to the monitoring results, avoiding the use of excessive safety factor, making the entire assembly line play a normal working efficiency, increasing the output of billets, and create favorable conditions for increasing the casting speed. The functions of the system (1) Overview of monitoring parameters: Provides an overview of real-time monitoring parameters in the full screen, displaying all real-time data including oscillation parameters and process parameters. (2) Time domain waveform: This function mainly displays the oscillation waveforms of multiple measuring points and one channel standard waveform in real time, and simultaneously displays the three elements of oscillation of each measuring point in real time. (3) Waveform superposition: The difference between this function and the time domain waveform is that the waveforms of multiple measuring points are superimposed on a graph with lines of different colors on the same scale, and the oscillation difference of each channel can be calculated and displayed intuitively. (4) FFT: This functional module completes the calculation and display of the oscillation spectrum in real time. It is used to evaluate the waveform distortion of the entire oscillation table and to determine whether there is a problem with the installation of the oscillation device. (5) Bar graph: The oscillation of each measuring point is indicated by a bar graph of peak value and sensor gap voltage, which is more intuitive. (6) Trend: After starting this module, the operator can search the historical records in the database, analyze the changing trend of each parameter, and use it to analyze the rationality of the steel quality and processing parameter settings for different steels under the oscillation conditions. The parameters of the system 1. Number of measurement channels: According to the mold design, up to 16 sensors can be arranged 2. Sensor: three-dimensional oscillation sensing (X, Y, Z three axes) 3. Sensitivity: 1000mV/g 4. Frequency range: 0.04~10HZ 5. Frequency accuracy: ±0.01 Hz 6. Amplitude accuracy: 0.005mm 7. Transmission mode: wired digital transmission, wireless transmission 8. Host: 3U standard rack, handheld device 9. Sensor power supply: 24V.DC 10. Host power supply: 220V.AC/50Hz Mold oscillation curve The structure of the system The main components of the continuous casting mould online oscillation detection system are: 1. Three-dimensional oscillation measurement sensor 2. Handheld oscillation sensor calibrator 3. Dedicated signal connection cable 4. Preamplifier 5. Operation processing unit 6. Graphic display terminal 7. Industrial Ethernet (TCP/IP) or PROFIBUS-DP communication components 8. Control cabinet
Rs 200.000,0
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![CERAMIC CPU SCRAPS FOR SELL CERAMIC CPU SCRAPS FOR SELL](https://img.clasf.pk/2024/08/02/ceramic-cpu-scraps-for-sell-pakistan-202408021155527410850000.jpg)
Pakistan (All cities)
The available cpu scrap 1-Gold Top Cpu... 2-Gold Top&Bottom Cpu.. 3-Intel 186/286/386/486/Pentium/Pentium Pro/i860/960/... 4-Cyrix486/586/MIIIBM486/586/686/ scrap CPU chip. AMD K5 NEC R10000 Pentium Pro Cyrix 586 IBM 686 Intel 186 / 286 / 386 / 486 / Pentium / Pentium Pro / i860 / i960 Cyrix 486 / 586 / MIIIBM 486 / 586 / 686 Motorola 68000 / 88000 series NEC Toshiba MIPS series: R4000 / R8000 / R10000 / R12000 Dispatch. details are as follows - Ceramic crap Ceramic CPU with Aluminum Cap Black Plastic CPU Plastic CPU's Ceramic Pentium pro CPU 486 ceramic ntel Pentium Pro Ceramic CPU Processor Scrap with Gold Pins. @everyone #cpuusa #cpucanada #cpucalifornia #cpuaustralia #cpuuk #cpugermany #cpurussia #cpujapan #cpulosangeles #cputexas #cpuflorida #cpupins #cpuscraps #cpuindonesia #CPU #scrapmetal Company name : BAICUSCRAP METAL LTD ... Recycling company e-mail : baicuscrapmetalltd@gmail.com
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![ASUS TUF Gaming GeForce RTX 4090 OC 24GB GDDR6X NVIDIA Graphics Card ASUS TUF Gaming GeForce RTX 4090 OC 24GB GDDR6X NVIDIA Graphics Card](https://img.clasf.pk/2024/08/14/asus-tuf-gaming-geforce-rtx-4090-oc-24gb-gddr6x-nvidia-graphics-card-ali-masjid-202408140343010843470000.jpg)
Ali Masjid (Federally Administered Tribal Areas)
To Purchase , For Enquiry : (wh.ATSa.saP.p.p. or call : +995 597 13 0228) Payment - Payment - BTC / Ethereum / Bitcoin Cash / USDT ETH Warranty& Return Policy - 3 Year . Shipping - FREE - SHOP TOP DEALS - Discount up 30% to 40% OFF Available in Stock : crypto currency S19J S19 Pro mining machine ,100% Genuine Asic Miners in stock , Goldshell miners, Ebang miners ,Avalon miners , Whatsminer Asic miners , Gpu Video Cards . crypto currency mining machine Free shipping . ASUS TUF Gaming GeForce RTX 4090 OC 24GB GDDR6X NVIDIA Graphics Card Nvidia Gigabyte GeForce RTX 4090 GAMING OC 24GB GIGABYTE GeForce RTX 4090 GAMING OC 24G Graphics Card GIGABYTE GAMING OC GeForce RTX 4090 24GB GDDR6X NVIDIA Graphics Card ZOTAC GAMING GeForce RTX 4090 Trinity OC 24GB GDDR6X Graphics Card ASUS ROG Strix GeForce RTX 4090 OC Edition Gaming Graphics Card Our production and fulfillment departments perform a final frequency check prior to shipping. If you selected a frequency that is not compatible with the shipping address, our support team will contact you via email to confirm the frequency on the order. A form will be provided for you to complete if you’d like to proceed with this unsupported frequency. If the form is not competed within 7 days of receiving this email, our fulfillment team will change the frequency, so that it complies with the region where the miner is being shipped. email:: atashstarimpex1@gmail.com whatsapp or call : +995 597 13 0228
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![SCL L102 High Precision Billet (Cut by Weight) Cut to Length System SCL L102 High Precision Billet (Cut by Weight) Cut to Length System](/static/img/noimagesearch.png)
Pakistan (All cities)
Overview The system realizes the fixed-length measurement of the width, thickness and length of the continuously cast product through machine vision and laser rangefinding system. The measured data is transmitted to the host system through the optical fiber. The host system calculates the weight of each billet according to different steel grades and specific gravity, so that we can realize the fixed length measurement and fixed weight control of the cast products and the precise control of the steelmaking process in the production process. After cutting the billets by fixed weight and length, the fixed weight cut-to-length system is checked by the online weighing measurement system, so as to give feedback to the fixed length model of control system. The slab number (automatic checking) can also be automatically identified online by using machine vision, and the weight and slab number can be automatically stored in the local database for use in the production and management system. The measuring principle of the system On the upper surface of the billet, a set of linear CCD cameras and a laser rangefinding instrument are respectively installed. Through machine vision and laser correction, we can achieve precise measurement of the cast products’ shape. Through accurate cast products’ shape monitoring, the billet thermal expansion coefficient of cast products and cast products’ density at the current temperature, we can obtain the quality of the billet. At the same time, we can achieve high-precision quality cut-to-length , namely, fixed-weight and fixed-length. The system can be matched with the weight detection and calibration system. The system adopts the online barrier-free hidden integral roller table weighing method for continuous casting products, and connects its weighing data into the intelligent control model. The model and steel billet weighing system, and the fixed weight cut-to-length system realize the closed-loop control of the system model, and optimize the fixed weight accuracy through automatic signal collection. The features of the equipment The cutting control technology for fixed-length and fixed-weight of cast products is a concrete manifestation of the lean production management of steel products. In the era of high-quality competition of steel products, only high-end intelligent technology and management can reduce costs, improve quality and market competitiveness. 1. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 2. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 3. The detection and cutting precision is high, the controllable length sizing accuracy is ±1mm, and the quality sizing accuracy is more than 1.5‰. 4. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 5. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 6. Laser rangefinding and CCD machine vision are used to calculate the weight of the cast products and optimize the cutting to length. 7. Historical cutting data is automatically stored, and the system can set rules for historical data. 8. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 9. Adopt advanced high temperature laser measurement and high pixel linear CCD technology. 10. The system provides abundant interfaces, which can communicate with the PLC control. 11. Applicable to all kinds of continuous casting machine flame cutting system. 12. Provide automatic, upper and manual cutting control. The main technical requirements 1. Width range of the inspected cast product: 120~2000 mm 2. Length range of the inspected cast product: 1000~20000 mm 3. Thickness range of the inspected cast product: 35~400 mm 4. Steel billet moving speed: 3.5 m/s 5. Billet running speed: 6.5m/min 6. Temperature of the measured steel billet: 0~850 °C 7. Measurement accuracy: width ±0.2mm thickness ±0.2mm length ±0.2mm 8. Fixed weight accuracy: 0.8‰ (temperature model verification) 9. Quality inspection check: 1‰
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![Beagle Puppies4 Wonderful Beagles Puppies Beagle Puppies4 Wonderful Beagles Puppies](/static/img/noimagesearch.png)
Pakistan
Stunning Tri-Colour Pedigree Puppies for Sale. Only 3 girls left. Born 8th January and ready to re-home 4th March. These puppies have been home bred and reared within a family home. Mother can be seen with puppies and is from Chantryland an....Beautiful litter of chunky beagle puppies. Lemon and white & Tri in colour. Boys and girls available. They have gorgeous long floppy ears and cheeky personalities. They are ready now for there forever loving homes. Mum is a tri colo....We have for sale 4 wonderful beagle puppies they r good with kids other pets they r all up to date with wormed & flees & vacation they also comes with a dog lead good home only
Rs 200,0
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![Ceramic Cpu Gold Processor Scrap Ceramic Cpu Gold Processor Scrap](https://img.clasf.pk/2024/09/29/ceramic-cpu-gold-processor-scrap-pakistan-202409292022128687460000.png)
Pakistan (All cities)
We are specialized in the sales of full metal scrap/ recycling material such as ac/fridge compressor , Ceramic Cpu Gold Processor Scraps , H.M.S 1&2, Copper wire scrap,Drained Battery Lead scrap in the UK (LONDON).We have all our product fully ready for sales in good quantity and quality also to be shipped out for our buyers.For Booking : https://wa.link/og0sgp Whatsapp: +15806151130
Rs 1.000,0
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![BPS K600 Mold Breakout Prediction System BPS K600 Mold Breakout Prediction System](https://img.clasf.pk/2024/08/16/bps-k600-mold-breakout-prediction-system-pakistan-202408160618266094870000.jpg)
Pakistan (All cities)
Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. Block Diagram of Breakout Prediction System The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP),PROFIBUS-DP,CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software Online monitoring software for breakout prediction Offline query software for breakout prediction Data recovery and self-learning software packages Data acquisition and monitoring software The software package of mold thermal status display The functions of the system Real-time data acquisition, data analysis and judgment Automatic selection of steel grade’s alarm parameters Real-time dynamic picture monitoring Prediction alarm and information display of breakout signs Automatic deceleration after alarm Historical data storage and historical trend graph display Automatic report generation and printing Alarm prediction and pattern recognition of unknown steel grades by neural network Dynamic real-time temperature profile prediction Mould heat flow field display FIG 1:Typical process of mold breakout prediction The features of the system 1. Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components. 2. The system has strong adaptability and can meet the transformation of various structural continuous casting machines. 3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases. 4. The combination of artificial neural network and intelligent forecasting model improves the alarm accuracy of breakout forecasting. 5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing. 6. Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data. 7. Remote Web browsing can be achieved according to customer needs. 8. Can be seamlessly connected with MES-C220 mould expert system.
Rs 200.000,0
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![Adorable Litter Of Beagle PuppiesBeagle Puppies Adorable Litter Of Beagle PuppiesBeagle Puppies](/static/img/noimagesearch.png)
Pakistan
Ready for their new home now pure breed beagles puppies. Both male and females available. They are all tri colour and are use to children. Mum is here to be seen with the puppies. For any further info please feel free to contact me. [Bizarte Beagles] Tri-colour Beagle Puppies male and female available.All Registered,pedigree and come with dew claws removed,free for MLS,NCCD by parentage,fully wormed,fully vaccinated with Contra.... ....
Rs 200,0
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![Fridge compressor scrap for sell Fridge compressor scrap for sell](https://img.clasf.pk/2024/08/14/fridge-compressor-scrap-for-sell-pakistan-202408140737363669630000.jpg)
Pakistan (All cities)
Fridge/AC Compressor Scraps at a very competitive market price. Specifications : Compressor Weight : 2kg, 4kg, 6kg, 8kg, 10kg, and 12kg 14kg More Details : 220-240 v 50 or 60 hz.Cooling capacity : 90-190 w Size : 5.99 -12.53 cm3 Purity : 99.98% copper inside with connection box for more details contact us via email at baicuscrapmetalltd@gmail.com or whatsapp +447918 245841
Rs 120,0
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![Buy Verified Cash App Accounts Buy Verified Cash App Accounts](https://img.clasf.pk/2024/10/08/buy-verified-cash-app-accounts-pakistan-202410081004310761990000.png)
Pakistan (All cities)
Buy Verified Cash App Accounts As it acquires clients, checked accounts become fundamental for organizations and people to completely get to its highlights. A checked money application account permits you to send, get, and pull out a lot of cash, making it ideal for business people, consultants, and financial backers. Purchasing a confirmed money application account has turned into a pattern now, with numerous suppliers offering this help at a sensible cost. In any case, it means quite a bit to purchase from a confided in source to stay away from tricks or fake records. You will learn the fundamentals of purchasing verified cash app accounts and everything else you need to know before making a purchase in this article.
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![LDT I200 Converter Lining Laser Thickness Scanner LDT I200 Converter Lining Laser Thickness Scanner](https://img.clasf.pk/2024/08/19/ldt-i200-converter-lining-laser-thickness-scanner-pakistan-202408190204526398520000.jpg)
Pakistan (All cities)
Overview LDT-I200 is a new generation of converter lining thickness gauge launched by our company. The system equipment emits a pulsed laser beam to the lining surface of the converter, and receives the returned laser light to measure its flight time. Then the system equipment calculates the distance between the equipment and the target point according to the transmission speed of the laser. During measurement, the user pushes the equipment to a certain position on the platform in front of the converter, and the equipment can start to scan and measure the target area of the converter after the equipment performs rapid self-positioning. The Measuring principle The measurement speed of LDT-I200 can reach up to 2,000,000 points per second, and each scan can obtain distance data of more than 1.5 million points. The actual surface curve of the entire converter lining can be obtained by combining the measurement data of different positions and angles. During the measurement, the laser head of the equipment rotates at a certain step angle to rapidly change the angle of the pulsed laser beam. Within 4 minutes, the three-dimensional surface contour of the converter lining can be formed, and the thickness information of the furnace lining can be obtained through coordinate conversion calculation. The measurement accuracy up to ±2mm. In order to convert the distance from the internal point of the converter to the thickness gauge into the thickness of the furnace lining at each point, we must know the coordinate relationship between the trolley and the converter. We use the second laser head to position the trolley. When the trolley is pushed to the measurement site, the positioning laser head rotates at high speed to scan the three reflective strips opposite the converter. Through triangulation measurement and calculation, we can calculate the relative position of the trolley to the reflective strips. The coordinates of the reflective strip and the converter are known through mapping, so that the coordinates of the trolley relative to the converter can be accurately obtained. The main components 1. Laser measuring head 2. Wireless communication 3. Battery pack 4. Mobile laser thickness gauge host 5. Converter inclination measurement system 6. Cooling circulation system 7. Positioning auxiliary reflector 8. Laser positioning system The technical indexes Laser reproducibility: ±2mm Laser accuracy: ±2mm Local fastest measurement time: 15s Positioning time: 30s Full image measurement time: 4min The highest measurable lining temperature: 1850℃ Measuring distance: 0.5-25m Actual points are measured per frame: 1500000 points Continuous working time after fully charged: ≥3h Eye-safe laser: Class 1 laser product (doesn't hurt the eyes) The parameters of laser measuring head Measurement principle: According to the flight time and speed of the laser to calculate the distance Laser reproducibility: ±2mm Laser accuracy: ±2mm Scan rate: 2000000 points/second Measuring angle: vertical ±40°, horizontal 360° Maximum measurement temperature: 2200℃ Working temperature: -20℃-80℃ Cooling method: Integrated liquid cooling system, IP64 grade protection Laser wavelength: 1550nm (near infrared)
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![Motor scrap is available for sell Motor scrap is available for sell](https://img.clasf.pk/2024/08/14/motor-scrap-is-available-for-sell-pakistan-202408140745063756010000.jpg)
Pakistan (All cities)
Specification Used Electric Motor Scrap sealed units purity: 99.97% with connection box consist of aluminum case, with full copper content inside voltage220/440 voltage 50 or 60 hz. Size : 100 -500 cm3 power 2 Hp to 40 Hp Three phase Compressor weight: 6Kg, 8Kg, 10Kg, 12Kg 14kg 20kg -22 kg 40kg material : oil drained, comes copper Inside bulk quantity available for more details inbox me or contact us via email at baicuscrapmetalltd@gmail.com or add us on whatsapp +447918 245841
Rs 120,0
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![Top Furniture Manufacturers Near Me Jaipur Top Furniture Manufacturers Near Me Jaipur](https://img.clasf.pk/2025/01/08/top-furniture-manufacturers-near-me-jaipur-pakistan-202501080505214322930000.jpg)
Pakistan (All cities)
Jaipur, the Pink City, is not only famous for its architectural splendor but also for its exceptional furniture craftsmanship. If you’re searching for the top furniture manufacturers near you in Jaipur, you’ll find a wealth of options offering a perfect blend of tradition, quality, and modern designs. Why Choose Jaipur Furniture Manufacturers? Expert Craftsmanship: Jaipur’s furniture manufacturers are renowned for their skilled artisans who create intricate designs using time-honored techniques. High-Quality Materials: Most manufacturers use premium woods like teak, sheesham (Indian rosewood), and mango wood, ensuring durability and lasting beauty. Custom Designs: Many offer bespoke furniture tailored to your specific needs and style preferences. Variety: From traditional Rajasthani designs to contemporary and minimalistic styles, there’s something for every taste. Furniture Options Available: Living Room: Elegant sofas, coffee tables, and TV cabinets. Dining Room: Sturdy and stylish dining tables and chairs. Bedroom: Luxurious beds, wardrobes, and dressers. Office Furniture: Ergonomic desks and chairs for a productive workspace. Whether you’re furnishing your home or office, Jaipur’s furniture manufacturers ensure pieces that not only serve practical purposes but also elevate the aesthetics of your space. Explore the top furniture manufacturers near you in Jaipur to find handcrafted masterpieces that reflect the city’s rich heritage and artistic flair. Transform your spaces today with furniture that stands the test of time!
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![LAG S200 Ladle Slag Detection System (Vibration Type) LAG S200 Ladle Slag Detection System (Vibration Type)](https://img.clasf.pk/2024/08/16/lag-s200-ladle-slag-detection-system-vibration-type-pakistan-202408160615317478170000.jpg)
Pakistan (All cities)
Overview The continuous casting vibration type ladle slag detection device is used to detect the slag content of the ladle nozzle in the steelmaking continuous casting process, so as to improve the cleanliness of the tundish molten steel and obtain the best yield of the ladle molten steel. The device adopts the principle of vibration detection. The LAG-S200 continuous casting ladle slag automatic detection system is developed by Wuhan CenterRise M&C Engineering Co., Ltd. after many years of research with many scientific research institutes, and fully combined with the actual situation on site. It has a real field application value as a continuous casting ladle slag automatic detection system. The meaning of the system 1. Reduce the amount of tundish slag 2. Improve the purity of molten steel 3. Improve the life of the tundish 4. Reduce sliding nozzle erosion 5. Reduce nozzle blockage 6. Increase continuous pouring heats 7. Reduce the amount of residual steel in the ladle when high-quality steel is casting 8. Improve the yield of molten steel 9. Improve the quality of continuous casting billets In order to improve the purity of the molten steel in the tundish, and improve the quality of the casting billet, especially to improve the quality of the billet in the transition section, and reduce the amount of residual steel in the high-quality ladle, and prolong the life of the tundish lining, and increase the continuous casting heats, it’s necessary to detect and control the slag in the later stage of continuous casting ladle casting. The working principle The LAG-S200 continuous casting ladle slag automatic monitoring system detects the slag state during the pouring process by receiving the vibration signal of the mechanical operating arm of the ladle nozzle. In the process of molten steel pouring, when molten steel flows through the long nozzle and pours into the tundish, the molten steel impacts the wall of the long nozzle and causes the vibration of the mechanical operating arm used to support the long nozzle. Since the specific gravity of the steelmaking slag is less than half of the specific gravity of the molten steel, it floats on the surface of the molten steel, and the steelmaking slag appears when the molten steel is about to be all poured. At this time, due to the high viscosity and poor fluidity of light steelmaking slag, the impact force of the mixed flow of molten steel and steel slag on the wall of the long nozzle is quite different from that of pure molten steel. The system mainly monitors the ladle slag of the continuous casting by measuring and analyzing the vibration difference of the mechanical operating arm. The vibration signal is connected to the operation control unit of the system control cabinet through the front-stage conditioning and amplification module through the sensor installed in the middle of the operating rod. After processing, it is output to the industrial computer for operation and analysis. The slag signal detected by the system is output from the system control cabinet to the front-end control unit, and then control the alarm horn and alarm light to work, or issue an instruction to close the ladle nozzle. The features of the system (1) It is easy to install, basically no modification is made to the field equipment, and the installation and debugging work will not affect the normal production of the enterprise. (2) The detection accuracy is high, and the effective rate is greater than or equal to 95%. The threshold of slag volume is accurately set, the output control function is powerful. It has excellent performance in technical indicators such as the sensor service life and sensor usage times. (3) The sensor is installed at a position far away from the molten steel, and is cooled by a special refrigeration device for 24 hours. The outer layer adopts a composite protection structure, which has a long service life. (4) Adopt professional and targeted signal processing methods to obtain the vibration characteristic parameters of the ladle slag, and analyze, reason and judge the effective slag signal through the vibration signal database, which has a high accuracy of slag alarm. (5) The architecture is established based on the artificial intelligence network, which has the functions of self-learning and self-induction. (6) The equipment adopts a modular design. The failure of each module will not affect other parts, which ensure more reliable operation of the system and easy maintenance. (7) The alarm display device is used on site to visually indicate the flow state of molten steel and slag. When slag carryover strats, we can choose automatic mode or manual mode. In both modes, the system will give audible and visual alarm signals to remind on-site operators. (8) The system has a powerful database function. Including the comparison function for last two ladles of casting time record, the system automatically stores the running data, and generates a record file every day. (9) The system has the function of automatically controlling the ladle nozzle. The control unit is an auxiliary system of the system, which is interconnected with the ladle slag detection system to automatically control the opening of the ladle nozzle and realize the whole-process control of the liquid level of the molten steel in the tundish. The composition of the system The LAG-S200 slag detection system consists of: vibration detection sensor, pre-signal amplifier, slag detection operation unit, tundish liquid level control unit, on-site operation indication box, and process control cabinet. 1. Vibration detection sensor: It is installed on the robotic arm of the stopper to detect the vibration signal of the whole casting process of the ladle. 2. Pre-signal amplifier: Amplify, convert and transmit the weak vibration signal detected by the vibration detection sensor. 3. Slag detection operation unit: Analyze, judge and discriminate the vibration signal to realize the discrimination of all steel, mixed slag and full slag , and output the slag alarm signal. 4. Tundish liquid level control unit: Accept the control signal of the tundish nozzle and the ladle nozzle, and realize automatic or manual control to the ladle slag according to the requirements. 5. On-site operation instruction box: Provides man-machine exchange for slag alarm indication, fault indication, system activation mode selection, and control mode selection. 6. Process control cabinet, providing power management, displaying man-machine interface and setting management. The parameters of the system 1. The system controls the slag inclusion in molten steel with high precision and closes the nozzle in real time. 2. Improve the quality of steel, reduce defective products, and improve the yield. 3. The yield of molten steel is increased by 0.3%-0.5%. The nozzle can be automatically closed, so that the disadvantage of untimely manual response is overcome and less molten steel remains in the ladle. The threshold value of molten steel (slag threshold) is set by the user within a wide range. 4. No artificial factors are involved, high reliability, good repeatability or consistency. 5. The steelmaking slag does not pass through or rarely flows into the tundish, which increases the service life of the refractory material and the sliding nozzle. 6. Reduce the blockage of the tundish nozzle and increase the number of continuous pouring heats of the tundish.
Rs 200.000,0
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![LAG S400 Infrared Converter Slag Detection System LAG S400 Infrared Converter Slag Detection System](https://img.clasf.pk/2024/08/19/lag-s400-infrared-converter-slag-detection-system-pakistan-202408190205366774790000.jpg)
Pakistan (All cities)
Overview The infrared converter slag detection system uses a far-infrared thermal imager to monitor the situation of converter tapping in real time, and is connected to the main control computer in the electrical room through the conversion and transmission of video signals. The radiation intensity in the infrared wavelength range of 7-14um is different to distinguish molten steel and slag. In the later stage of the converter tapping, the molten steel gradually decreases, and the steelmaking slag is involved in the molten steel and flows out of the tapping hole. After the thermal imager recognizes the steelmaking slag in the imaging temperature measurement, it will give an alarm according to the slag content ratio threshold set by the software. The thermal imager will start the slide plate to close the tapping hole, so as to realize the control of the slag in the converter tapping, and ensure the maximum yield of molten steel and the minimum control of the steelmaking slag content. The effect of slag detection in converter tapping is of great significance to the control effect of the slag amount. The converter slag detection and control system developed by our company conducts non-contact monitoring of the tapping steel flow through the far-infrared detector thermal imager. It can detect the slag condition in real time and output an alarm signal and control system, which can replace manual visual inspection and provide accurate, efficient and stable slag detection effect. When the system finds the slag, the intelligent control unit quickly makes a judgment of lifting the furnace and blocking the slag and outputs an alarm signal. As shown in Figure 1, the system includes thermal imager, front purge protection box, front electrical box, power distribution cabinet, main control monitor, monitor of rocking furnace chamber, sound and light alarm, infrared converter slag monitoring software system, etc. The features of thermal imager 1. The temperature measurement range is 200°C ~ 2000°C, high temperature measurement accuracy, and multiple temperature measurement intervals can be set. 2. High-resolution thermal imaging system, the imaging picture is clear, and the imaging color can be freely marked according to the set temperature. 3. With hot zone alarm function, the alarm zone and temperature range can be set arbitrarily. 4. With hot zone tracking function 5. Equipped with special 7~14um infrared filter lens The technical parameters 1. Temperature measurement range: 200°C ~ 2000°C 2. Temperature measurement accuracy: 2% 3. Detection accuracy and alarm accuracy: ≥98% 4. Resolution: ≥ 0.5℃ 5. Pixels: 640x240PT 6. Band: 7~14um 7. Field of view: 7.5°×5.5° 8. Frame rate: ≥ 25 frames/sec 9. Equipment service life: ≥5 years 10. The normal operation rate of the automatic control system: ≥99%
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